ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001
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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Product Name: ISUZU VEHICROSS Digital Workshop Repair Manual 1999-2001 Codes Chassis Code: UCS69 Engine Code Primary: 6VE1 Engine Code Secondary: 4JX1-T (Diesel, some markets) 👋 Introduction Market Position Segment: Compact Sport Utility Vehicle (SUV) / Lifestyle SUV Uniqueness: Asymmetrical design, off-road focused styling, limited production luxury SUV. Competitive Analysis Key Competitors: Jeep Wrangler, Toyota RAV4 (early models), Nissan Xterra, Land Rover Defender (in spirit). Key Features Design: Unique asymmetrical body design, large glasshouse, distinctive fender flares, high beltline. Drivetrain: Advanced Torque-On-Demand (TOD) 4WD system with electronically controlled clutch pack for variable torque distribution. Engine Option: Powerful 3.5L V6 engine (6VE1) providing ample torque for off-road and on-road performance. Suspension: Robust independent front suspension and solid rear axle designed for off-road capability and durability. 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001 Regions Covered: North America, Global Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnostics, tuning, cooling system, lubrication system, fuel system (EFI), ignition system, emissions control. Transmission: 4-speed automatic transmission (4L30-E) repair, maintenance, diagnostics, torque converter, shift control, fluid specifications. Drivetrain: Torque-on-demand (TOD) 4WD system, transfer case, differentials (front and rear), driveshafts, CV joints, wheel hubs. Suspension: Independent front suspension (double wishbone), solid rear axle with multi-link setup, shock absorbers, springs, bushings, alignment procedures. Brakes: Front vented disc brakes, rear disc brakes, Anti-lock Braking System (ABS) diagnostics and repair, brake fluid specifications, bleeding procedures. Steering: Power assisted rack and pinion, steering column, tie rods, power steering pump, fluid specifications. Electrical: Complete wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking, body control module (BCM), fuses, relays. Body: Body panel removal/installation, door mechanisms, interior trim, glass replacement, sealant application, structural components, chassis specifications. HVAC: Air conditioning system, heater core, blower motor, refrigerant specifications, diagnosis and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks and top-ups, tire rotations, spark plug replacement. Troubleshooting: Diagnostic flowcharts for various systems, symptom-based troubleshooting guides, error code interpretation. Repair And Overhaul: Engine rebuild procedures, transmission overhaul, suspension component replacement, brake system overhaul, electrical component repair. Diagnostics: OBD-II diagnostics, scan tool usage, sensor testing, actuator testing, wiring harness continuity testing. Calibration And Adjustment: Wheel alignment, idle speed adjustment, headlamp aiming, throttle position sensor (TPS) adjustment. Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics). 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Readability: High-resolution, printable pages Print Quality Print Support: Printable on standard office printers Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V6 Gasoline Engine Displacement: 3.5 Liters (3475 cc) Engine Code: 6VE1 Valvetrain: DOHC (Dual Overhead Camshafts), 24 Valves Performance Horsepower: 215 hp @ 5500 rpm (approx.) Torque: 230 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 21.1 Gallons (80 Liters) Engine Maintenance Recommended Oil Grade: 5W-30 Synthetic Blend (API Service SG or SH) Oil Capacity With Filter: Approx. 5.7 Quarts (5.4 Liters) Spark Plug Type: NGK PFR5J-11 (or equivalent, e.g., Denso K20PR-U11) 🔧 Transmission Standard Type: 4-Speed Automatic Overdrive Transmission Code: 4L30-E Optional Manual Transmission Availability: No manual transmission option was offered in North America for this model. Features Drivetrain Control: Electronically controlled Torque-On-Demand (TOD) 4WD system integrated with transmission. Maintenance Transmission Fluid Type: Dexron III (or equivalent, e.g., Dexron-III H) Transmission Fluid Capacity: Approx. 7.9 Quarts (7.5 Liters) for refill, 9.8 Quarts (9.3 Liters) for overhaul. 📐 Dimensions Exterior Length: 169.2 inches (4300 mm) Width: 71.5 inches (1815 mm) Height: 66.5 inches (1690 mm) Wheelbase: 103.5 inches (2630 mm) Ground Clearance: 8.3 inches (211 mm) Weights Curb Weight: Approx. 4,000 - 4,100 lbs (1814 - 1860 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,200 lbs (2359 kg) Cargo Cargo Volume Behind Rear Seat: Approx. 23.7 cu ft (671 Liters) Cargo Volume With Rear Seat Folded: Approx. 58.2 cu ft (1648 Liters) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Not Rated (or not publicly available for these years) IIHS Ratings: Generally good frontal crash test scores for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) on all four wheels. Traction Control: Traction Control System (TCS) available on some models or as an option. Passive Features Airbags: Driver and front passenger airbags. Optional side airbags were not standard. Seatbelts: 3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts. Body Structure: Reinforced body structure with crumple zones. 💡 Technology Features Infotainment Audio System: Aftermarket radio often replaced original units. Original units typically featured AM/FM stereo, CD player, and cassette player. Display: Analog gauges...
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