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Iveco Stralis Service Repair Manual 2006-2013

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🏷️ Basic Information Identification Make: Iveco Model: Stralis Model Generation: AS/AD Series (2006-2013) Product Type: Service and Repair Manual 👋 Introduction Market Position Segment: Heavy-duty truck segment. Competitive Analysis Competitors: Competes with vehicles from manufacturers like Volvo (FH series), Scania (R series), Mercedes-Benz (Actros), and MAN (TGX). Key Features Value Proposition: Offers a robust platform for long-haul transport, regional distribution, and specialized applications, known for its modularity and fuel efficiency. Manual Benefit Benefit To Owner: Enables efficient maintenance, accurate diagnosis, and correct repair procedures, reducing downtime and operational costs. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Iveco Stralis trucks Page Count Total Pages: 1507 Manual Type Type: Workshop Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for various Iveco Cursor and Tector engines. Transmission: Service and repair of manual and automated manual transmissions (e.g., ZF AS Tronic variants). Clutch: Clutch assembly, release mechanisms, and hydraulic systems. Propeller Shafts: Inspection, balancing, and universal joint replacement. Axles: Front and rear axle diagnostics, overhaul, and differential repairs. Suspensions: Leaf spring, air suspension (ECAS), and shock absorber systems. Wheels And Tyres: Wheel alignment, balancing, tire wear diagnosis, and hub maintenance. Steering: Power steering system, steering linkages, and wheel angle sensors. Air System Brakes: Comprehensive coverage of air brake system components, ABS, EBS, and trailer braking systems. Bodywork Chassis Frame: Chassis frame inspection, repair, cab mounting, and body component service. Electric Electronic System: Wiring diagrams, diagnostic procedures for ECUs, lighting systems, and multiplexed systems. Procedures Included Diagnostics: Fault code interpretation, troubleshooting guides, and diagnostic tool usage. Maintenance: Scheduled maintenance procedures and inspections. Repair: Step-by-step repair instructions for all covered systems. Overhaul: Detailed procedures for the complete overhaul of major components like engines and transmissions. Component Replacement: Instructions for replacing individual parts and sub-assemblies. Technical Depth Depth: Extensive technical detail suitable for professional technicians and advanced DIY users. Documentation Type: Includes diagnostic flowcharts, torque specifications, tolerances, and testing procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy navigation. Print Quality Quality: High-resolution, with clear illustrations and diagrams. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Families: Iveco Cursor 8, Cursor 10, Cursor 13, and Tector engines. Performance Horsepower Range: Ranges from approximately 270 HP (e.g., AD 190 S 27) to 430 HP (e.g., AD 190 S 43, AD 260 S 43Y, AD 440 S 43T). Torque Characteristics: Varies significantly with engine size and tune, typically featuring high torque at low RPM for hauling. Fuel System Injection Type: Common Rail Direct Injection (CRDI) for most models. Emissions Emission Standards: Models within this range typically meet Euro 4 and Euro 5 emission standards, utilizing SCR (Selective Catalytic Reduction) and/or EGR (Exhaust Gas Recirculation). 🔧 Transmission Standard Transmission Type: Manual transmissions (e.g., ZF 16S series) and automated manual transmissions (e.g., ZF AS Tronic). Optional Optional Gearboxes: Some heavy-duty configurations might offer specialized transmissions or torque converters for specific applications. Features Automated Features: AS Tronic often includes features like 'creep mode', hill-hold, and various shifting strategies for efficiency and driver comfort. Fluid Specifications Gearbox Oil: Requires specific GL-4 or GL-5 rated synthetic or semi-synthetic gear oils, with exact specifications detailed in the manual. 📐 Dimensions Exterior Configurations: Available in various wheelbases and chassis heights (e.g., 4x2, 6x2, tractor units) to suit different payload and body requirements. Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) varies significantly by model, typically from 18,000 kg to 26,000 kg for rigid chassis, and up to 44,000 kg GCWR for tractor units. Curb Weight: Varies based on configuration, engine, and equipment. 🛡️ Safety Features Ratings Crash Test Data: As a commercial vehicle, specific crash test ratings like NCAP are less common than for passenger cars. Safety design focuses on driver protection and vehicle stability. Active Features Braking Systems: Standard ABS (Anti-lock Braking System), optional EBS (Electronic Braking System), and potentially ESC (Electronic Stability Control) on later models or specific configurations. Retarder: Optional hydraulic retarder available for heavy-duty braking assistance and reduced wear on service brakes. Passive Features Cab Construction: Reinforced cab structure for driver protection in the event of a collision. 💡 Technology Features Infotainment Infotainment System: Basic radio systems, optional CD players, and possibly early navigation systems were available depending on trim and options. Driver Assistance Driver Aid Features: Features like cruise control, speed limiters, and potentially lane departure warning systems on later models. Connectivity Telematics: Optional telematics systems for fleet management, vehicle tracking, and remote diagnostics might have been available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically between 40,000 km and 80,000 km, or annually, depending on operating conditions and specific engine type. Consult the manual for precise intervals. Filter Replacement: Fuel, oil, and air filters...
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Type: Truck
공급업체:
Sku: 471356
Collections: ALL Iveco Trucks

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Iveco Stralis Service Repair Manual 2006-2013
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Stralis
Model Generation:
AS/AD Series (2006-2013)
Product Type:
Service and Repair Manual
👋 Introduction
Market Position
Segment:
Heavy-duty truck segment.
Competitive Analysis
Competitors:
Competes with vehicles from manufacturers like Volvo (FH series), Scania (R series), Mercedes-Benz (Actros), and MAN (TGX).
Key Features
Value Proposition:
Offers a robust platform for long-haul transport, regional distribution, and specialized applications, known for its modularity and fuel efficiency.
Manual Benefit
Benefit To Owner:
Enables efficient maintenance, accurate diagnosis, and correct repair procedures, reducing downtime and operational costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Iveco Stralis trucks
Page Count
Total Pages:
1507
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for various Iveco Cursor and Tector engines.
Transmission:
Service and repair of manual and automated manual transmissions (e.g., ZF AS Tronic variants).
Clutch:
Clutch assembly, release mechanisms, and hydraulic systems.
Propeller Shafts:
Inspection, balancing, and universal joint replacement.
Axles:
Front and rear axle diagnostics, overhaul, and differential repairs.
Suspensions:
Leaf spring, air suspension (ECAS), and shock absorber systems.
Wheels And Tyres:
Wheel alignment, balancing, tire wear diagnosis, and hub maintenance.
Steering:
Power steering system, steering linkages, and wheel angle sensors.
Air System Brakes:
Comprehensive coverage of air brake system components, ABS, EBS, and trailer braking systems.
Bodywork Chassis Frame:
Chassis frame inspection, repair, cab mounting, and body component service.
Electric Electronic System:
Wiring diagrams, diagnostic procedures for ECUs, lighting systems, and multiplexed systems.
Procedures Included
Diagnostics:
Fault code interpretation, troubleshooting guides, and diagnostic tool usage.
Maintenance:
Scheduled maintenance procedures and inspections.
Repair:
Step-by-step repair instructions for all covered systems.
Overhaul:
Detailed procedures for the complete overhaul of major components like engines and transmissions.
Component Replacement:
Instructions for replacing individual parts and sub-assemblies.
Technical Depth
Depth:
Extensive technical detail suitable for professional technicians and advanced DIY users.
Documentation Type:
Includes diagnostic flowcharts, torque specifications, tolerances, and testing procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for easy navigation.
Print Quality
Quality:
High-resolution, with clear illustrations and diagrams.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Families:
Iveco Cursor 8, Cursor 10, Cursor 13, and Tector engines.
Performance
Horsepower Range:
Ranges from approximately 270 HP (e.g., AD 190 S 27) to 430 HP (e.g., AD 190 S 43, AD 260 S 43Y, AD 440 S 43T).
Torque Characteristics:
Varies significantly with engine size and tune, typically featuring high torque at low RPM for hauling.
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) for most models.
Emissions
Emission Standards:
Models within this range typically meet Euro 4 and Euro 5 emission standards, utilizing SCR (Selective Catalytic Reduction) and/or EGR (Exhaust Gas Recirculation).
🔧 Transmission
Standard
Transmission Type:
Manual transmissions (e.g., ZF 16S series) and automated manual transmissions (e.g., ZF AS Tronic).
Optional
Optional Gearboxes:
Some heavy-duty configurations might offer specialized transmissions or torque converters for specific applications.
Features
Automated Features:
AS Tronic often includes features like 'creep mode', hill-hold, and various shifting strategies for efficiency and driver comfort.
Fluid Specifications
Gearbox Oil:
Requires specific GL-4 or GL-5 rated synthetic or semi-synthetic gear oils, with exact specifications detailed in the manual.
📐 Dimensions
Exterior
Configurations:
Available in various wheelbases and chassis heights (e.g., 4x2, 6x2, tractor units) to suit different payload and body requirements.
Weights
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) varies significantly by model, typically from 18,000 kg to 26,000 kg for rigid chassis, and up to 44,000 kg GCWR for tractor units.
Curb Weight:
Varies based on configuration, engine, and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
As a commercial vehicle, specific crash test ratings like NCAP are less common than for passenger cars. Safety design focuses on driver protection and vehicle stability.
Active Features
Braking Systems:
Standard ABS (Anti-lock Braking System), optional EBS (Electronic Braking System), and potentially ESC (Electronic Stability Control) on later models or specific configurations.
Retarder:
Optional hydraulic retarder available for heavy-duty braking assistance and reduced wear on service brakes.
Passive Features
Cab Construction:
Reinforced cab structure for driver protection in the event of a collision.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio systems, optional CD players, and possibly early navigation systems were available depending on trim and options.
Driver Assistance
Driver Aid Features:
Features like cruise control, speed limiters, and potentially lane departure warning systems on later models.
Connectivity
Telematics:
Optional telematics systems for fleet management, vehicle tracking, and remote diagnostics might have been available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically between 40,000 km and 80,000 km, or annually, depending on operating conditions and specific engine type. Consult the manual for precise intervals.
Filter Replacement:
Fuel, oil, and air filters are usually replaced at oil change intervals or as per the manufacturer's recommendations based on operating hours or mileage.
Fluid Specifications
Engine Oil Spec:
Requires high-quality diesel engine oil meeting API CJ-4 or ACEA E4/E6/E7 specifications, with specific viscosity grades (e.g., 10W-40, 15W-40) determined by climate and engine type. Consult the manual for exact OEM specs.
Coolant Spec:
Requires a long-life organic acid technology (OAT) coolant or equivalent, typically a mix of 50% antifreeze and 50% deionized water.
Known Issues
Common Wear Items:
Potential wear on clutch components, exhaust gas recirculation (EGR) system, DPF (Diesel Particulate Filter) regeneration issues (if fitted), and electronic sensor failures.
Common Troubleshooting:
Erratic engine performance, warning lights, starting problems, and brake system issues are common areas for diagnosis.
📚 Vehicle History
Brand Heritage
Iveco History:
Iveco (Industrial Vehicles Corporation) has a long history in commercial vehicle manufacturing, formed in 1975 from various Fiat group brands and others.
Model Evolution
Stralis Development:
The Stralis nameplate succeeded the Iveco EuroStar and EuroTech ranges. This 2006-2013 generation represents a significant update with enhanced aerodynamics, new engines, and improved technology.
Production
Manufacturing Locations:
Iveco trucks are produced in various plants globally, with European production being a primary focus.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Iveco Stralis has received various industry recognitions over its lifespan for innovation and performance in the heavy-duty truck sector.
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