🏷️ Basic Information Identification Make: Iveco Model: Stralis Product Name Original: RUSSIAN Iveco STRALIS РУКОВОДСТВО ПО РЕМОНТУ И ТЕХНИЧЕСКОМУ ОБСЛУЖИВАНИЮ Codes Language: Russian Manual Type Code: R&T 👋 Introduction Market Position Market Segment: Heavy-duty commercial vehicle, designed for long-haul transport, construction, and specialized applications. Key Features Vehicle Focus: Reliability, fuel efficiency, driver comfort, and adaptability to various transport needs. Emphasizes modularity and customizable configurations. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Repair and Technical Maintenance Specific Components Coverage: Engine, Transmission, Chassis, Electrical Systems, Bodywork, Hydraulics, Pneumatics, Braking Systems, Steering, Driveline, Cabin, Ancillary Equipment Geographic Applicability: Primarily tailored for Russian market specifications and regulations, though technical content is broadly applicable to other regions. Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Manual Focus: Focuses on practical repair and maintenance activities, as opposed to a simple owner's manual. Language Language Script: Cyrillic Format Format Specifications: Likely digital (PDF) due to common distribution of technical manuals, but potential for physical copy depending on the seller. 📖 Manual Coverage Systems Covered Engine Systems: Detailed diagnosis, repair, and overhaul procedures for diesel engines (e.g., Cursor series), including fuel injection, cooling, lubrication, air intake, and exhaust systems. Transmission Systems: Repair and maintenance of manual and automated manual transmissions (e.g., ZF AS Tronic), including clutch, gearbox, and auxiliary systems. Electrical Systems: Wiring diagrams, component location, diagnostic procedures, repair of ECUs, lighting, instrumentation, power distribution, and ancillary electrical equipment. Braking Systems: Service and repair of pneumatic braking systems (ABS, EBS), disc and drum brakes, parking brake, and auxiliary braking systems (e.g., engine brake). Pneumatic Systems: Maintenance and repair of air suspension, air supply system (compressor, dryer, reservoirs), and pneumatic controls. Hydraulic Systems: Service and repair of hydraulic steering, lifting mechanisms (e.g., for dump trucks), and auxiliary hydraulic circuits. Chassis And Suspension: Repair and maintenance of frame, axles, leaf spring suspension, air suspension, shock absorbers, and stabilizers. Cabin And Bodywork: Procedures for cabin tilting, door mechanisms, interior trim, heating, ventilation, and air conditioning (HVAC) systems, body panel repairs. Steering System: Diagnosis and repair of the power steering system, including pumps, steering gear, and associated linkages. Driveline Components: Service and repair of drive axles, differentials, propeller shafts, and universal joints. Cooling System: Maintenance and repair of the engine cooling system, including radiator, fan, water pump, thermostat, and coolant lines. Lubrication System: Procedures for oil pump, oil filter, oil passages, and lubrication schedules. Exhaust System: Maintenance and repair of exhaust manifolds, pipes, mufflers, and emission control components (DPF, SCR). Procedures Included Maintenance Procedures: Scheduled maintenance checks, lubrication points, filter replacement, fluid changes, belt adjustments, brake adjustments. Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic tool usage, symptom-based diagnosis for various systems. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Technical Specifications Data: Torque specifications, clearances, tolerances, component dimensions, electrical resistance values, system pressures. Troubleshooting Guide Structure: Structured troubleshooting guides based on symptoms, fault codes, and diagnostic test procedures are a key component. Component Replacement Guides: Step-by-step instructions for replacing common wear items and major components like alternators, starters, injectors, and turbochargers. Special Tool Requirements: Identification and usage of specialized tools required for specific repair or diagnostic procedures. Technical Depth Depth Of Coverage: Advanced diagnostics and repair, including full engine rebuilds, transmission overhauls, and complex electrical system troubleshooting. Suitable for professional technicians. Diagnostic Tools: Mentions diagnostic procedures likely requiring proprietary Iveco diagnostic tools (e.g., E.A.S.Y. diagnostic software). Electrical Schematics Detail: Detailed electrical schematics for all major circuits, including component identification, wire colors, and connectors. 📊 Manual Specifications File Format Digital Format Quality: If digital, expect searchable PDF with high-resolution diagrams and schematics. Printability is assumed. Print Quality Print Quality Expectation: Professional printing with clear diagrams, schematics, and text. High-quality paper for durability in workshop environments. Binding Type Binding Type Physical: Likely bound with a durable method suitable for workshop use, such as spiral binding or perfect binding, to lie flat when open. Paper Type Paper Type Physical: Durable, possibly coated paper to resist grease and dirt common in workshop environments. ⚙️ Engine Specifications Primary Engine Engine Family: Iveco Cursor (common in Stralis models). Variants may include Cursor 8, Cursor 9, Cursor 10, Cursor 11, Cursor 13. Performance Power Output Range: Typically ranging from 310 hp to over 560 hp, depending on the specific engine variant and configuration. Torque Output Range: Significant torque figures, often exceeding 1200 Nm up to 2500 Nm for higher displacement models, essential for heavy hauling. Fuel System Fuel Injection Type: Common Rail direct injection (e.g., Euro 3, 4, 5, 6 compliant systems), often with variable geometry turbochargers (VGT). Emissions Control: Systems like EGR (Exhaust Gas Recirculation), SCR (Selective Catalytic Reduction) with AdBlue, and DPF (Diesel Particulate Filter) are common for meeting modern emission standards. Engine Block Material...
Primarily tailored for Russian market specifications and regulations, though technical content is broadly applicable to other regions.
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Manual Focus:
Focuses on practical repair and maintenance activities, as opposed to a simple owner's manual.
Language
Language Script:
Cyrillic
Format
Format Specifications:
Likely digital (PDF) due to common distribution of technical manuals, but potential for physical copy depending on the seller.
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed diagnosis, repair, and overhaul procedures for diesel engines (e.g., Cursor series), including fuel injection, cooling, lubrication, air intake, and exhaust systems.
Transmission Systems:
Repair and maintenance of manual and automated manual transmissions (e.g., ZF AS Tronic), including clutch, gearbox, and auxiliary systems.
Electrical Systems:
Wiring diagrams, component location, diagnostic procedures, repair of ECUs, lighting, instrumentation, power distribution, and ancillary electrical equipment.
Braking Systems:
Service and repair of pneumatic braking systems (ABS, EBS), disc and drum brakes, parking brake, and auxiliary braking systems (e.g., engine brake).
Pneumatic Systems:
Maintenance and repair of air suspension, air supply system (compressor, dryer, reservoirs), and pneumatic controls.
Hydraulic Systems:
Service and repair of hydraulic steering, lifting mechanisms (e.g., for dump trucks), and auxiliary hydraulic circuits.
Chassis And Suspension:
Repair and maintenance of frame, axles, leaf spring suspension, air suspension, shock absorbers, and stabilizers.
Cabin And Bodywork:
Procedures for cabin tilting, door mechanisms, interior trim, heating, ventilation, and air conditioning (HVAC) systems, body panel repairs.
Steering System:
Diagnosis and repair of the power steering system, including pumps, steering gear, and associated linkages.
Driveline Components:
Service and repair of drive axles, differentials, propeller shafts, and universal joints.
Cooling System:
Maintenance and repair of the engine cooling system, including radiator, fan, water pump, thermostat, and coolant lines.
Lubrication System:
Procedures for oil pump, oil filter, oil passages, and lubrication schedules.
Exhaust System:
Maintenance and repair of exhaust manifolds, pipes, mufflers, and emission control components (DPF, SCR).
Structured troubleshooting guides based on symptoms, fault codes, and diagnostic test procedures are a key component.
Component Replacement Guides:
Step-by-step instructions for replacing common wear items and major components like alternators, starters, injectors, and turbochargers.
Special Tool Requirements:
Identification and usage of specialized tools required for specific repair or diagnostic procedures.
Technical Depth
Depth Of Coverage:
Advanced diagnostics and repair, including full engine rebuilds, transmission overhauls, and complex electrical system troubleshooting. Suitable for professional technicians.
Detailed electrical schematics for all major circuits, including component identification, wire colors, and connectors.
📊 Manual Specifications
File Format
Digital Format Quality:
If digital, expect searchable PDF with high-resolution diagrams and schematics. Printability is assumed.
Print Quality
Print Quality Expectation:
Professional printing with clear diagrams, schematics, and text. High-quality paper for durability in workshop environments.
Binding Type
Binding Type Physical:
Likely bound with a durable method suitable for workshop use, such as spiral binding or perfect binding, to lie flat when open.
Paper Type
Paper Type Physical:
Durable, possibly coated paper to resist grease and dirt common in workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco Cursor (common in Stralis models). Variants may include Cursor 8, Cursor 9, Cursor 10, Cursor 11, Cursor 13.
Performance
Power Output Range:
Typically ranging from 310 hp to over 560 hp, depending on the specific engine variant and configuration.
Torque Output Range:
Significant torque figures, often exceeding 1200 Nm up to 2500 Nm for higher displacement models, essential for heavy hauling.
Fuel System
Fuel Injection Type:
Common Rail direct injection (e.g., Euro 3, 4, 5, 6 compliant systems), often with variable geometry turbochargers (VGT).
Emissions Control:
Systems like EGR (Exhaust Gas Recirculation), SCR (Selective Catalytic Reduction) with AdBlue, and DPF (Diesel Particulate Filter) are common for meeting modern emission standards.
Engine Block Material
Engine Block Material:
Typically cast iron for durability and strength required in heavy-duty applications.
🔧 Transmission
Standard
Transmission Type Standard:
ZF AS Tronic (Automated Manual Transmission) is a prevalent standard. Traditional manual gearboxes may also be available.
Optional
Transmission Type Optional:
Allison automatic transmissions or other manufacturer-specific automated manual transmissions might be offered depending on the market and configuration.
Features
Transmission Features:
Features may include creep function, manual shifting mode, various shift programs (e.g., economy, power), and hill-start assist.
📐 Dimensions
Exterior
Configurations Available:
Various axle configurations (4x2, 6x2, 6x4, 8x4), tractor units, rigid chassis, and specialized chassis types are common.
Weights
Gvw Range:
Gross Vehicle Weight (GVW) can range significantly, from around 18,000 kg for smaller configurations up to 44,000 kg or more for heavy-duty tractor units (GCW - Gross Combination Weight).
🛡️ Safety Features
Ratings
Safety Standard Compliance:
Designed to meet stringent European safety regulations (ECE R29 for driver cab integrity, ADR for dangerous goods transport).
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), EBS (Electronic Braking System), ESC (Electronic Stability Control), Lane Departure Warning (LDW), Adaptive Cruise Control (ACC) are often optional or standard on higher trims.
Passive Features
Passive Safety Features:
Reinforced cab structure, seatbelts with pre-tensioners, driver and passenger airbags (less common in heavy trucks but possible), crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Options include basic radio systems, digital radios (DAB), CD players, and integrated infotainment units with touchscreens, navigation, Bluetooth connectivity, and USB ports.
Driver Assistance
Driver Assistance Features:
Advanced features can include GPS navigation, telematics systems for fleet management, driver fatigue detection, traffic sign recognition, and advanced cruise control systems.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback, and optional connectivity for fleet management and remote diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval Engine:
Typically 60,000 km to 100,000 km or annually, depending on operating conditions and engine type. Consult manual for specific intervals.
Filter Replacement Intervals:
Fuel filters, oil filters, and air filters are usually replaced at prescribed service intervals, often aligned with oil changes or based on mileage/hours.
Fluid Specifications
Engine Oil Specification:
API CJ-4 / CK-4 or ACEA E6/E7/E9 specifications are common, with specific viscosity grades (e.g., 5W-30, 10W-40) depending on climate and engine. Refer to manual for exact OEM spec.
Coolant Specification:
Ethylene glycol based coolant with organic acid technology (OAT) or hybrid organic acid technology (HOAT) is typically used. Antifreeze protection to -30°C or lower is standard.
Transmission Fluid Specification:
For manual transmissions: GL-4 or GL-5 gear oil. For automated manual transmissions (AS Tronic): Specific ATF or specialized transmission fluids as per ZF or Iveco specifications.
Brake Fluid Specification:
DOT 4 hydraulic brake fluid for hydraulic systems, and specific approved fluids for pneumatic brake system components.
Known Issues
Common Problems:
Potential issues can include DPF regeneration problems, AdBlue system faults, EGR valve failures, clutch actuator issues (on AS Tronic), electrical gremlins, and wear on suspension/braking components due to heavy usage.
Maintenance Recommendations:
Strict adherence to scheduled maintenance, regular checks of fluid levels, brake system inspection, and ensuring proper operation of emissions control systems are crucial for longevity.
📚 Vehicle History
Brand Heritage
Iveco Heritage:
Iveco (Industrial Vehicles Corporation) has a long history in commercial vehicle manufacturing, formed in 1975 from a merger of Fiat's light, medium, and heavy vehicle divisions with others. Known for robust engineering.
Model Evolution
Stralis Evolution:
The Stralis model line replaced the Iveco EuroStar and EuroTech. It has undergone several facelifts and technical updates to improve aerodynamics, fuel efficiency, driver comfort, and comply with emissions standards (e.g., Euro 3 to Euro 6).
Production
Production Locations:
Primarily manufactured at Iveco's plants in Italy (e.g., Suzzara, Brescia), but global production networks might exist for specific variants.
🏆 Awards & Recognition
Recognitions
Industry Awards General:
While specific awards for the Stralis model are varied by year and region, Iveco vehicles generally aim for recognition in efficiency, innovation, and fleet operator satisfaction.