2004 Jaguar X-Type (X400) Service and Repair Manual
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🏷️ Basic Information Identification Make: Jaguar Model: X-Type Year: 2004 Chassis Code: X400 Codes Product Identifier: 2004 Jaguar X-Type (X400) Service and Repair Manual 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan/Wagon Brand Strategy: Jaguar's entry into the more accessible premium segment, sharing platform elements with Ford Mondeo. Competitive Analysis Key Competitors: BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS Key Features Styling: Classic Jaguar lines adapted to a more compact form factor. Powertrain Options: Available with V6 gasoline engines, and for some markets, diesel variants. Drivetrain: Primarily All-Wheel Drive (AWD) for enhanced stability and performance. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Vehicle Specificity: Vehicle Specific (Not Generic) Page Count Estimated Pages: Likely 1000+ Manual Type Type: Service and Repair Manual Professional Standard: Dealer Technician Level Language Language: English Format Format: Likely Digital (PDF) or Printed Book 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Exhaust Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Wiring Diagrams, Lighting, Ignition, Instrumentation, Body Electronics, Powertrain Control Modules (PCM), Anti-lock Braking System (ABS), Traction Control System (TCS), Supplemental Restraint System (SRS - Airbags) Body: Body Panels, Doors, Windows, Interior Trim, HVAC System, Body Sealing Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Replacements Diagnostics: Troubleshooting Flowcharts, Fault Code Interpretation, Symptom-Based Diagnostics Repair Procedures: Component Removal and Installation, Overhaul Procedures, Adjustments, Calibration Engine Specific: Engine Mechanical Repair, Fuel System Service, Ignition System Service, Cooling System Service, Lubrication System Service Transmission Specific: Automatic and Manual Transmission Service, Clutch Service (if applicable) Electrical Diagnostics: Component Testing, Circuit Analysis, Wiring Harness Repair Technical Depth Depth Level: Comprehensive (Diagnostic to Major Overhaul) Diagnostic Tools: Includes information relevant to use of Jaguar-specific diagnostic equipment (e.g., WDS/IDS) 📊 Manual Specifications File Format Digital Format: PDF (typically, searchable text) Print Quality Quality: High-resolution diagrams and text Binding Type Binding: N/A (if digital) / Spiral or Perfect Bound (if printed) Paper Type Paper: N/A (if digital) / High-quality, durable paper (if printed) ⚙️ Engine Specifications Primary Engine Engine Code Common: AJ-V6 (Ford's Duratec-based V6) Displacement Common: 2.5L (2540 cc) and 3.0L (2967 cc) Performance Horsepower 2.5L: ~194 hp @ 6800 rpm Torque 2.5L: ~230 lb-ft @ 4000 rpm Horsepower 3.0L: ~231 hp @ 6800 rpm Torque 3.0L: ~239 lb-ft @ 4200 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Design Configuration: V6, 60-degree block Valvetrain: DOHC (Double Overhead Camshafts), 4 valves per cylinder 🔧 Transmission Standard Type 2.5L: 5-speed Manual (less common) Optional Type Common: 5-speed Automatic (ZF 5HP24 or similar) Type 3.0L: 6-speed Manual (Getrag) or 5-speed Automatic Features Drivetrain Layout: All-Wheel Drive (AWD) standard on most models, with a Torsen center differential. Automatic Transmission Fluid Type: Jaguar recommends specific ZF LifeguardFluid or equivalent (e.g., MERCON V for some Ford-based transmissions, but check specific manual). 📐 Dimensions Exterior Length Sedan: ~4770 mm (187.8 in) Width: ~1790 mm (70.5 in) Height: ~1430 mm (56.3 in) Weights Curb Weight Approx: ~1650-1750 kg (3638-3858 lbs), depending on engine and options Wheelbase: ~2710 mm (106.7 in) 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4 Stars (Check specific NHTSA reports for precise rating) IIHS Side Impact: Likely Acceptable or Good (Check specific IIHS reports) Active Features ABS: Standard Anti-lock Braking System TCS: Standard Traction Control System Esc: Electronic Stability Control (ESC) - May be standard or optional depending on market/trim. Passive Features Airbags: Driver and Passenger Front Airbags, Side Impact Airbags, Optional Curtain Airbags Seatbelts: Pretensioning front seatbelts 💡 Technology Features Infotainment Head Unit Options: Factory-installed CD player, optional premium sound systems (e.g., Alpine). Navigation: Optional factory navigation system available. Driver Assistance Cruise Control: Standard cruise control. Parking Sensors: Optional rear parking sensors. Connectivity Phone Integration: Optional Bluetooth phone integration (may require module installation). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact spec). Air Filter Replacement: Every 30,000 miles or as per manual inspection. Cabin Air Filter Replacement: Every 15,000-20,000 miles or annually. Spark Plug Replacement: Typically every 60,000-100,000 miles for iridium plugs (check specific engine variant). Transmission Fluid Service: Often recommended around 60,000-100,000 miles, or under severe usage conditions (critical for ZF transmissions). Fluid Specifications Engine Oil Viscosity Common: 5W-30 or 0W-30 (API SN/SM or ACEA A3/B3/B4 compliant - consult manual for exact spec). Coolant Type: OAT (Organic Acid Technology) coolant, typically orange or pink. Jaguar Part No. JLM20712 / XJ8111. Brake Fluid Type: DOT 4 (ISO 4925 Class 4, FMVSS 116 DOT 4) Power Steering Fluid Type: Jaguar recommends specific fluid or Pentosin CHF 11S / CHF 202 (check manual for exact requirement as system is sensitive). Known Issues Ignition Coils: Can be prone to failure, leading to misfires. Timing Chain Tensioners: Early AJ-V6 engines had plastic...
2004 Jaguar X-Type (X400) Service and Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Sedan/Wagon
Brand Strategy:
Jaguar's entry into the more accessible premium segment, sharing platform elements with Ford Mondeo.
Competitive Analysis
Key Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS
Key Features
Styling:
Classic Jaguar lines adapted to a more compact form factor.
Powertrain Options:
Available with V6 gasoline engines, and for some markets, diesel variants.
Drivetrain:
Primarily All-Wheel Drive (AWD) for enhanced stability and performance.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Vehicle Specificity:
Vehicle Specific (Not Generic)
Page Count
Estimated Pages:
Likely 1000+
Manual Type
Type:
Service and Repair Manual
Professional Standard:
Dealer Technician Level
Language
Language:
English
Format
Format:
Likely Digital (PDF) or Printed Book
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Exhaust
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Wiring Diagrams, Lighting, Ignition, Instrumentation, Body Electronics, Powertrain Control Modules (PCM), Anti-lock Braking System (ABS), Traction Control System (TCS), Supplemental Restraint System (SRS - Airbags)
Body:
Body Panels, Doors, Windows, Interior Trim, HVAC System, Body Sealing
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Replacements
Includes information relevant to use of Jaguar-specific diagnostic equipment (e.g., WDS/IDS)
📊 Manual Specifications
File Format
Digital Format:
PDF (typically, searchable text)
Print Quality
Quality:
High-resolution diagrams and text
Binding Type
Binding:
N/A (if digital) / Spiral or Perfect Bound (if printed)
Paper Type
Paper:
N/A (if digital) / High-quality, durable paper (if printed)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
AJ-V6 (Ford's Duratec-based V6)
Displacement Common:
2.5L (2540 cc) and 3.0L (2967 cc)
Performance
Horsepower 2.5L:
~194 hp @ 6800 rpm
Torque 2.5L:
~230 lb-ft @ 4000 rpm
Horsepower 3.0L:
~231 hp @ 6800 rpm
Torque 3.0L:
~239 lb-ft @ 4200 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Design
Configuration:
V6, 60-degree block
Valvetrain:
DOHC (Double Overhead Camshafts), 4 valves per cylinder
🔧 Transmission
Standard
Type 2.5L:
5-speed Manual (less common)
Optional
Type Common:
5-speed Automatic (ZF 5HP24 or similar)
Type 3.0L:
6-speed Manual (Getrag) or 5-speed Automatic
Features
Drivetrain Layout:
All-Wheel Drive (AWD) standard on most models, with a Torsen center differential.
Automatic Transmission Fluid Type:
Jaguar recommends specific ZF LifeguardFluid or equivalent (e.g., MERCON V for some Ford-based transmissions, but check specific manual).
📐 Dimensions
Exterior
Length Sedan:
~4770 mm (187.8 in)
Width:
~1790 mm (70.5 in)
Height:
~1430 mm (56.3 in)
Weights
Curb Weight Approx:
~1650-1750 kg (3638-3858 lbs), depending on engine and options
Wheelbase:
~2710 mm (106.7 in)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4 Stars (Check specific NHTSA reports for precise rating)
IIHS Side Impact:
Likely Acceptable or Good (Check specific IIHS reports)
Active Features
ABS:
Standard Anti-lock Braking System
TCS:
Standard Traction Control System
Esc:
Electronic Stability Control (ESC) - May be standard or optional depending on market/trim.
Passive Features
Airbags:
Driver and Passenger Front Airbags, Side Impact Airbags, Optional Curtain Airbags
Seatbelts:
Pretensioning front seatbelts
💡 Technology Features
Infotainment
Head Unit Options:
Factory-installed CD player, optional premium sound systems (e.g., Alpine).
Navigation:
Optional factory navigation system available.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Phone Integration:
Optional Bluetooth phone integration (may require module installation).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact spec).
Air Filter Replacement:
Every 30,000 miles or as per manual inspection.
Cabin Air Filter Replacement:
Every 15,000-20,000 miles or annually.
Spark Plug Replacement:
Typically every 60,000-100,000 miles for iridium plugs (check specific engine variant).
Transmission Fluid Service:
Often recommended around 60,000-100,000 miles, or under severe usage conditions (critical for ZF transmissions).
Fluid Specifications
Engine Oil Viscosity Common:
5W-30 or 0W-30 (API SN/SM or ACEA A3/B3/B4 compliant - consult manual for exact spec).
Coolant Type:
OAT (Organic Acid Technology) coolant, typically orange or pink. Jaguar Part No. JLM20712 / XJ8111.
Brake Fluid Type:
DOT 4 (ISO 4925 Class 4, FMVSS 116 DOT 4)
Power Steering Fluid Type:
Jaguar recommends specific fluid or Pentosin CHF 11S / CHF 202 (check manual for exact requirement as system is sensitive).
Known Issues
Ignition Coils:
Can be prone to failure, leading to misfires.
Timing Chain Tensioners:
Early AJ-V6 engines had plastic tensioners that could degrade; later versions addressed this. Critical to check or replace.
Coolant Leaks:
Plastic coolant pipes and thermostat housings can become brittle and crack.
Transmission Bottles:
The automatic transmission's torque converter lock-up clutch can fail, often indicated by shuddering.
ABS Sensor Failure:
Wheel speed sensors can fail, causing ABS and Traction Control warnings.
📚 Vehicle History
Brand Heritage
Jaguar Philosophy:
Focus on performance, luxury, and distinctive styling.
Model Evolution
X Type Introduction:
Launched in 2001 as Jaguar's first compact executive car, aiming to broaden brand appeal and volume.
Platform Sharing:
Utilizes a modified version of the Ford CD132 platform, shared with the Ford Mondeo.
Production
Production Years:
2001-2009
Manufacturing Location:
Halewood Assembly Plant, Liverpool, England
🏆 Awards & Recognition
Recognitions
Early Reception:
Received mixed reviews; praised for styling and handling but criticized by some for shared platform components and interior materials compared to German rivals.
Segment Performance:
Competed strongly on price point within the premium segment.