Jaguar X350 2003-2010 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jaguar Model: XJ (X350 generation) Production Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Market Position: Premium Luxury Sedan Target Audience: Independent repair shops, Jaguar enthusiasts, owners with mechanical aptitude, and anyone seeking detailed information for maintenance and repair. Competitive Analysis Competitive Analysis: Competed with established luxury marques like Mercedes-Benz S-Class, BMW 7 Series, and Audi A8. Distinguished itself with a distinctively British luxury feel, advanced aluminum construction, and potent powertrain options, particularly the supercharged variants. Key Features Key Features: Monocoque aluminum body construction for enhanced rigidity and reduced weight, advanced adaptive air suspension, powerful V8 engine options (naturally aspirated and supercharged), refined interior with high-quality materials, a blend of classic Jaguar styling with modern technology. 📋 Manual Details Coverage Coverage Areas: General Information, Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC) Vehicle Specific: Yes, this is a vehicle-specific manual, not generic information. Format Manual Type: Service Repair Workshop Manual Language: English Format: PDF Page Count: Estimated 4000+ pages (typical for comprehensive workshop manuals of this era and vehicle complexity) Printable: Yes, individual pages are printable. Download Speed: Speed Download (indicates a digital delivery method) 📖 Manual Coverage Systems Systems Covered: Engine Mechanical (including V8 and Supercharged variants), Engine Electrical, Emission Controls, Fuel Delivery and Management, Drivetrain (Clutch, Manual/Automatic Transmissions, Driveshafts, Axles), Suspension (Air and Conventional), Steering, Brakes (ABS, Electronic Stability Control), Body Structure, Interior Trim, Exterior Body Panels, Electrical Distribution, Lighting, HVAC, Safety Restraint Systems (Airbags, Seatbelts) Wiring Schematics: Detailed electrical wiring diagrams for all vehicle systems, including engine controls, lighting, audio, climate control, and safety systems. Air Suspension: Detailed coverage of the adaptive air suspension system, including compressor, air springs, height sensors, and control module diagnostics and repair. Procedures Procedures Included: Step-by-step repair instructions, diagnostic procedures, troubleshooting guides, torque specifications, wiring diagrams, component removal and installation, routine maintenance, overhaul procedures, electrical system diagnostics, HVAC system repair, bodywork repair and adjustments Diagnostic Troubleshooting: Comprehensive troubleshooting trees and diagnostic flowcharts for identifying and resolving common and complex vehicle issues. Includes procedures for reading diagnostic trouble codes (DTCs). Troubleshooting Guides: Specific troubleshooting flowcharts for various systems, assisting in pinpointing the root cause of malfunctions. Depth Technical Depth: Comprehensive and detailed, mirroring factory service manual content. Covers everything from basic maintenance (oil changes, filter replacements) to complex diagnostics and major component overhauls. Includes detailed component specifications and tolerances. Repair Instructions: Includes explicit step-by-step instructions, often with torque values and special tool requirements. Illustrations Diagrams: Numerous illustrations, exploded views, and diagrams to aid in understanding component location, removal, and reassembly. Component Specifications: Detailed specifications for most components, including tolerances, clearances, and material requirements. 📊 Manual Specifications File File Format: Adobe PDF Print Quality: High-resolution, suitable for printing individual pages or sections. Designed for clarity of text and diagrams. Binding Type: Digital (PDF) Paper Type: Not applicable (digital format) Compatibility: All versions of Windows and macOS Searchability: Likely text-searchable PDF, allowing quick access to specific topics. Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Primary Engine: Jaguar AJ-V8 Engine (Various displacements) Performance Engine Options: 3.0L V8 (less common for this generation), 4.2L V8 Naturally Aspirated, 4.2L V8 Supercharged Horsepower Range: Approx. 240 hp (3.0L) to 400 hp (4.2L Supercharged) Torque Range: Approx. 290 lb-ft (3.0L) to 413 lb-ft (4.2L Supercharged) Fuel System Fuel System: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Mechanical Engine Mechanical Details: Aluminum block and heads, DOHC (Double Overhead Camshafts) with variable valve timing (VVT) on some variants, sequential multi-port fuel injection, coil-on-plug ignition. Engine Electrical Engine Electrical Details: Sophisticated engine management systems (ECU), diagnostic connectors (e.g., OBD-II), fuel pump control, starter motor, alternator, ignition system components. Emission Control Emission Control Systems: Catalytic converters, oxygen sensors, exhaust gas recirculation (EGR) if applicable, evaporative emission control (EVAP) system. 🔧 Transmission Standard Standard Transmission: ZF 6HP26 6-speed automatic transmission (most common) Optional Optional Transmission: 5-speed manual transmission (rare on X350, primarily for earlier models or specific markets) Features Transmission Features: Adaptive shift control, sport mode, manual shift mode (J-gate shifter on automatics) 📐 Dimensions Exterior Exterior Dimensions: Wheelbase: ~124.6 inches (3165 mm); Length: ~200.1 inches (5082 mm); Width: ~73.7 inches (1872 mm); Height: ~57.4 inches (1458 mm) - (Varies slightly by specific model/trim) Weights Curb Weight: Approx. 3,700 - 4,200 lbs (1680 - 1905 kg) depending on engine and configuration. Interior Interior Features: Luxurious leather upholstery, wood trim, power-adjustable seats with memory, dual-zone automatic climate control, cruise control. 🛡️ Safety Features Ratings Safety Ratings: While specific NHTSA/Euro NCAP ratings for the X350 generation are not as prominently documented...
Independent repair shops, Jaguar enthusiasts, owners with mechanical aptitude, and anyone seeking detailed information for maintenance and repair.
Competitive Analysis
Competitive Analysis:
Competed with established luxury marques like Mercedes-Benz S-Class, BMW 7 Series, and Audi A8. Distinguished itself with a distinctively British luxury feel, advanced aluminum construction, and potent powertrain options, particularly the supercharged variants.
Key Features
Key Features:
Monocoque aluminum body construction for enhanced rigidity and reduced weight, advanced adaptive air suspension, powerful V8 engine options (naturally aspirated and supercharged), refined interior with high-quality materials, a blend of classic Jaguar styling with modern technology.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Vehicle Specific:
Yes, this is a vehicle-specific manual, not generic information.
Format
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF
Page Count:
Estimated 4000+ pages (typical for comprehensive workshop manuals of this era and vehicle complexity)
Printable:
Yes, individual pages are printable.
Download Speed:
Speed Download (indicates a digital delivery method)
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical (including V8 and Supercharged variants), Engine Electrical, Emission Controls, Fuel Delivery and Management, Drivetrain (Clutch, Manual/Automatic Transmissions, Driveshafts, Axles), Suspension (Air and Conventional), Steering, Brakes (ABS, Electronic Stability Control), Body Structure, Interior Trim, Exterior Body Panels, Electrical Distribution, Lighting, HVAC, Safety Restraint Systems (Airbags, Seatbelts)
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems, including engine controls, lighting, audio, climate control, and safety systems.
Air Suspension:
Detailed coverage of the adaptive air suspension system, including compressor, air springs, height sensors, and control module diagnostics and repair.
Procedures
Procedures Included:
Step-by-step repair instructions, diagnostic procedures, troubleshooting guides, torque specifications, wiring diagrams, component removal and installation, routine maintenance, overhaul procedures, electrical system diagnostics, HVAC system repair, bodywork repair and adjustments
Diagnostic Troubleshooting:
Comprehensive troubleshooting trees and diagnostic flowcharts for identifying and resolving common and complex vehicle issues. Includes procedures for reading diagnostic trouble codes (DTCs).
Troubleshooting Guides:
Specific troubleshooting flowcharts for various systems, assisting in pinpointing the root cause of malfunctions.
Depth
Technical Depth:
Comprehensive and detailed, mirroring factory service manual content. Covers everything from basic maintenance (oil changes, filter replacements) to complex diagnostics and major component overhauls. Includes detailed component specifications and tolerances.
Repair Instructions:
Includes explicit step-by-step instructions, often with torque values and special tool requirements.
Illustrations Diagrams:
Numerous illustrations, exploded views, and diagrams to aid in understanding component location, removal, and reassembly.
Component Specifications:
Detailed specifications for most components, including tolerances, clearances, and material requirements.
📊 Manual Specifications
File
File Format:
Adobe PDF
Print Quality:
High-resolution, suitable for printing individual pages or sections. Designed for clarity of text and diagrams.
Binding Type:
Digital (PDF)
Paper Type:
Not applicable (digital format)
Compatibility:
All versions of Windows and macOS
Searchability:
Likely text-searchable PDF, allowing quick access to specific topics.
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Jaguar AJ-V8 Engine (Various displacements)
Performance
Engine Options:
3.0L V8 (less common for this generation), 4.2L V8 Naturally Aspirated, 4.2L V8 Supercharged
Horsepower Range:
Approx. 240 hp (3.0L) to 400 hp (4.2L Supercharged)
Torque Range:
Approx. 290 lb-ft (3.0L) to 413 lb-ft (4.2L Supercharged)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Mechanical
Engine Mechanical Details:
Aluminum block and heads, DOHC (Double Overhead Camshafts) with variable valve timing (VVT) on some variants, sequential multi-port fuel injection, coil-on-plug ignition.
Engine Electrical
Engine Electrical Details:
Sophisticated engine management systems (ECU), diagnostic connectors (e.g., OBD-II), fuel pump control, starter motor, alternator, ignition system components.
Emission Control
Emission Control Systems:
Catalytic converters, oxygen sensors, exhaust gas recirculation (EGR) if applicable, evaporative emission control (EVAP) system.
While specific NHTSA/Euro NCAP ratings for the X350 generation are not as prominently documented as modern vehicles, it was designed to meet contemporary safety standards for luxury vehicles of its time. Features like a robust aluminum structure, multiple airbags, and advanced braking systems were standard.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Emergency Brake Assist (EBA), Traction Control System (TCS), Dynamic Stability Control (DSC)
Passive Features
Passive Safety Features:
Front airbags, Side curtain airbags, Front side airbags, Seatbelt pretensioners, Advanced crumple zones in aluminum body structure
Steering wheel mounted controls, central dashboard display and control panel.
Driver Assistance
Driver Assistance:
Adaptive Cruise Control (optional), parking sensors (front and rear)
Connectivity
Connectivity:
Early Bluetooth integration for phone calls (specific models/years), AUX input for audio.
🔧 Maintenance
Service Intervals
Service Intervals:
Typically, oil changes every 10,000 miles or 12 months. More comprehensive services (spark plugs, filters, fluid flushes) at 30,000-60,000 mile intervals. Specific intervals for air suspension service, brake fluid, and coolant are detailed in the manual.
Timing Belt Chain:
AJ-V8 engines primarily use timing chains, which are generally considered maintenance-free but require inspection for wear or noise during major engine service. Consult manual for specific inspection recommendations.
Fluid Specifications
Engine Oil Specification:
Typically SAE 5W-30 or 5W-40 synthetic engine oil meeting Jaguar specifications (e.g., WSS-M2C913-B or equivalent, consult manual for precise spec). Oil capacity: ~6.5 - 7.0 liters (6.9 - 7.4 US quarts).
Transmission Fluid Specification:
For ZF 6HP26: Typically Esso/Mobil LT 71141 or equivalent. Fluid capacity varies by service (e.g., 4-5 liters for a drain and fill).
Coolant Specification:
Jaguar specific OAT coolant (e.g., Jaguar Part No. JLM209702 or equivalent). Capacity: ~9.0 - 10.0 liters.
Brake Fluid Specification:
DOT 4
Power Steering Fluid Specification:
Typically Pentosin CHF 11S or equivalent specified by Jaguar.
Known Issues
Known Issues:
Air suspension compressor and airbag failures, active cooling fan issues, water ingress into electrical connectors, coolant leaks from thermostat housing and heater matrix, door lock actuator failures, electronic parking brake issues. The manual will provide detailed diagnostic procedures for these and other common concerns.
Common Wear Items:
Brake pads and rotors, tires, serpentine belt, air filters, cabin air filters, spark plugs.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Jaguar has a long-standing reputation for producing elegant, performance-oriented luxury vehicles, often associated with sporting heritage and sophisticated design.
Model Evolution
Model Evolution:
The X350 represented a significant modernization of Jaguar's flagship luxury sedan, replacing the older X308. It was characterized by its advanced aluminum construction, derived from aerospace technology, which offered improved structural integrity and lighter weight compared to traditional steel bodies.
Aluminum Construction Benefits:
Improved chassis stiffness, reduced vehicle weight leading to better handling and fuel efficiency, enhanced corrosion resistance.
Production
Production Location:
Castle Bromwich Assembly, Birmingham, UK
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards vary, the X350 was generally well-received for its comfort, styling, and performance, maintaining Jaguar's reputation in the luxury segment. It often received positive reviews from automotive journalists for its ride quality and powerful engine options.