The JCB 135 FASTRAC is a specialized tractor designed for agricultural and heavy-duty utility applications, distinguished by its unique capability for road-legal speeds. This model, part of the innovative Fastrac series, combines the power and versatility of a traditional tractor with the efficiency of road transport. Engineered for reliability and performance, the JCB 135 FASTRAC is built with robust components and advanced technology to handle a wide range of demanding tasks, making it a valuable asset in modern farming and industrial operations. Its design philosophy prioritizes both operational effectiveness and operator comfort, setting it apart in its market segment. This Service Repair Manual provides comprehensive guidance for the JCB 135 FASTRAC Tractor. It covers essential areas including general information, detailed specifications, engine systems, power train, front axle and steering, four-wheel drive, hydraulic lift units, and the electrical system. The manual includes routine maintenance schedules, fluid specifications, troubleshooting procedures, and detailed repair and overhaul instructions for all major components. With high-quality illustrations and a clear index, this manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the JCB 135 FASTRAC effectively and efficiently. 🏷️ Basic Information Identification Make: JCB Model: 135 FASTRAC Model Type: Tractor Codes Product Name: JCB 135 FASTRAC Tractor Service Repair Manual 👋 Introduction Market Position Market Segment: Specialty agricultural and heavy-duty utility tractors, known for their speed and versatility. Competitive Analysis Competitor Context: The Fastrac series competes with other high-speed, multi-purpose tractors designed for a variety of agricultural and transport tasks. Key Features Manual Value Proposition: Enables self-maintenance and repair, saving time and money, with clear, step-by-step instructions and detailed illustrations for complex tasks. Tractor Design Philosophy: The Fastrac is designed for road-legal speeds, combining agricultural tractor capability with road transport efficiency. 📋 Manual Details Coverage Areas Systems Covered: General Information, Specifications, Engine, Power Train, Front Axle & Steering, Front Wheel Drive, Hydraulic Lift Unit, Electric System, Service Tools Page Count Estimated Page Count: Unavailable (Digital Format) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Detailed overhaul and repair procedures for the engine, including fuel system, lubrication, cooling, and exhaust. Powertrain System: Comprehensive coverage of the transmission, drive shafts, differentials, and final drives. Axle Steering System: Detailed procedures for servicing the front axle and steering components, including hydraulic steering. Four Wheel Drive System: Information pertaining to the front wheel drive engagement and components. Hydraulic System: Extensive details on the hydraulic lift unit, including pumps, valves, cylinders, and hoses. Electrical System: Diagrams and troubleshooting guides for the tractor's electrical system, including battery, starter, alternator, lighting, and control modules. Procedures Included Maintenance: Routine maintenance schedules, lubrication points, fluid change procedures, and filter replacement. Troubleshooting: Step-by-step diagnostic procedures for identifying and resolving common and complex operational issues. Repair Overhaul: Detailed instructions for the disassembly, repair, reassembly, and adjustment of all major tractor components. Technical Data Reference: Condensed service data for quick reference, including torque specifications, clearances, and fluid capacities. Technical Depth Technical Depth: Comprehensive, suitable for professional technicians and experienced owner-operators, covering everything from basic adjustments to complete component overhauls. 📊 Manual Specifications File Format File Format: PDF (Printable) Print Quality Image Graphic Quality: High-quality, with clear and detailed illustrations, including exploded views, designed for accurate display with Adobe PDF Reader. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) Navigation Indexing: Detailed index for quick access to specific topics and procedures. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: JCB (or specified OEM) Engine Model Family: Likely a JCB Dieselmax or similar proprietary diesel engine, depending on the specific variant and year. Performance Estimated Horsepower Range: Typically in the 100-150 HP range for models designated as '135'. Estimated Torque Range: Specific torque figures would be detailed in the manual, but generally robust for heavy-duty tractor applications. Fuel System Fuel Type: Diesel Injection System: Likely modern common rail direct injection for efficiency and emissions. Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: Likely a hydrostatic or powershift transmission optimized for variable speed and high road speeds, characteristic of the Fastrac range. Optional Transmission Options: May include different gear ratio options or specialized transmission software. Features Shift Technology: Advanced shift controls for smooth operation and optimal power delivery across a wide speed range. 📐 Dimensions Exterior Overall Length: Varies by specific configuration, detailed in manual. Overall Width: Varies by specific configuration, detailed in manual. Height To Cab Top: Varies by specific configuration, detailed in manual. Weights Operating Weight: Specific to model configuration, detailed in manual. Gross Vehicle Weight Rating: Maximum permissible weight, detailed in manual. 🛡️ Safety Features Ratings Cab Rollover Protection: ROPS (Roll-Over Protective Structure) certified, standard for tractors. Active Features Braking System: Typically includes hydraulic disc brakes, often with ABS and parking brake functions....
The JCB 135 FASTRAC is a specialized tractor designed for agricultural and heavy-duty utility applications, distinguished by its unique capability for road-legal speeds. This model, part of the innovative Fastrac series, combines the power and versatility of a traditional tractor with the efficiency of road transport. Engineered for reliability and performance, the JCB 135 FASTRAC is built with robust components and advanced technology to handle a wide range of demanding tasks, making it a valuable asset in modern farming and industrial operations. Its design philosophy prioritizes both operational effectiveness and operator comfort, setting it apart in its market segment.
This Service Repair Manual provides comprehensive guidance for the JCB 135 FASTRAC Tractor. It covers essential areas including general information, detailed specifications, engine systems, power train, front axle and steering, four-wheel drive, hydraulic lift units, and the electrical system. The manual includes routine maintenance schedules, fluid specifications, troubleshooting procedures, and detailed repair and overhaul instructions for all major components. With high-quality illustrations and a clear index, this manual is an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the JCB 135 FASTRAC effectively and efficiently.
🏷️ Basic Information
Identification
Make:
JCB
Model:
135 FASTRAC
Model Type:
Tractor
Codes
Product Name:
JCB 135 FASTRAC Tractor Service Repair Manual
👋 Introduction
Market Position
Market Segment:
Specialty agricultural and heavy-duty utility tractors, known for their speed and versatility.
Competitive Analysis
Competitor Context:
The Fastrac series competes with other high-speed, multi-purpose tractors designed for a variety of agricultural and transport tasks.
Key Features
Manual Value Proposition:
Enables self-maintenance and repair, saving time and money, with clear, step-by-step instructions and detailed illustrations for complex tasks.
Tractor Design Philosophy:
The Fastrac is designed for road-legal speeds, combining agricultural tractor capability with road transport efficiency.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Specifications, Engine, Power Train, Front Axle & Steering, Front Wheel Drive, Hydraulic Lift Unit, Electric System, Service Tools
Page Count
Estimated Page Count:
Unavailable (Digital Format)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed overhaul and repair procedures for the engine, including fuel system, lubrication, cooling, and exhaust.
Powertrain System:
Comprehensive coverage of the transmission, drive shafts, differentials, and final drives.
Axle Steering System:
Detailed procedures for servicing the front axle and steering components, including hydraulic steering.
Four Wheel Drive System:
Information pertaining to the front wheel drive engagement and components.
Hydraulic System:
Extensive details on the hydraulic lift unit, including pumps, valves, cylinders, and hoses.
Electrical System:
Diagrams and troubleshooting guides for the tractor's electrical system, including battery, starter, alternator, lighting, and control modules.
Step-by-step diagnostic procedures for identifying and resolving common and complex operational issues.
Repair Overhaul:
Detailed instructions for the disassembly, repair, reassembly, and adjustment of all major tractor components.
Technical Data Reference:
Condensed service data for quick reference, including torque specifications, clearances, and fluid capacities.
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians and experienced owner-operators, covering everything from basic adjustments to complete component overhauls.
📊 Manual Specifications
File Format
File Format:
PDF (Printable)
Print Quality
Image Graphic Quality:
High-quality, with clear and detailed illustrations, including exploded views, designed for accurate display with Adobe PDF Reader.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Format)
Navigation
Indexing:
Detailed index for quick access to specific topics and procedures.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
JCB (or specified OEM)
Engine Model Family:
Likely a JCB Dieselmax or similar proprietary diesel engine, depending on the specific variant and year.
Performance
Estimated Horsepower Range:
Typically in the 100-150 HP range for models designated as '135'.
Estimated Torque Range:
Specific torque figures would be detailed in the manual, but generally robust for heavy-duty tractor applications.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely modern common rail direct injection for efficiency and emissions.
Cooling System
Cooling Type:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Likely a hydrostatic or powershift transmission optimized for variable speed and high road speeds, characteristic of the Fastrac range.
Optional
Transmission Options:
May include different gear ratio options or specialized transmission software.
Features
Shift Technology:
Advanced shift controls for smooth operation and optimal power delivery across a wide speed range.
📐 Dimensions
Exterior
Overall Length:
Varies by specific configuration, detailed in manual.
Overall Width:
Varies by specific configuration, detailed in manual.
Height To Cab Top:
Varies by specific configuration, detailed in manual.
Weights
Operating Weight:
Specific to model configuration, detailed in manual.
Gross Vehicle Weight Rating:
Maximum permissible weight, detailed in manual.
🛡️ Safety Features
Ratings
Cab Rollover Protection:
ROPS (Roll-Over Protective Structure) certified, standard for tractors.
Active Features
Braking System:
Typically includes hydraulic disc brakes, often with ABS and parking brake functions.
Suspension System:
Independent suspension for all wheels (a hallmark of Fastrac) for enhanced ride comfort and stability at speed.
Passive Features
Seatbelts:
Standard operator restraint systems.
Lighting:
Comprehensive road and work lighting systems.
💡 Technology Features
Infotainment
Cab Features:
Modern cabs typically include advanced climate control, ergonomic controls, and often integrated displays for telematics and performance monitoring.
Driver Assistance
Control Systems:
Sophisticated electronic control systems for transmission, hydraulics, and engine management.
Connectivity
Telematics Integration:
Many modern JCB tractors are equipped with telematics systems for remote monitoring, diagnostics, and fleet management, which would be detailed if applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 250-500 hours, specific to engine and oil type, detailed in manual.
Hydraulic Fluid Change Interval:
Typically 1000-2000 hours, depending on operating conditions, detailed in manual.
Air Filter Replacement:
As needed based on operating environment, with recommended intervals detailed in manual.
Fluid Specifications
Engine Oil Specification:
Requires specific diesel engine oil meeting API CJ-4 or equivalent, viscosity grade (e.g., 15W-40) specified in manual.
Hydraulic Fluid Specification:
Requires ISO VG 46 hydraulic oil or a specified proprietary blend, detailed in manual.
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed with deionized water, specific ratio detailed in manual.
Known Issues
Common Wear Points:
Refer to manual for detailed diagnostic procedures; typical wear points may include hydraulic hoses, steering components, and driveline U-joints.
Preventative Maintenance
Greasing Points:
Extensive greasing schedule for suspension, steering, PTO, and hitch components, clearly outlined in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
JCB is a globally recognized manufacturer of construction and agricultural equipment, known for innovation and robust engineering.
Model Evolution
Fastrac Development:
The Fastrac series revolutionized the tractor market by integrating high-speed road transport capabilities with traditional agricultural functions.
Production
Manufacturing Locations:
JCB tractors are manufactured globally, with primary production facilities in the UK.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
JCB products, including the Fastrac, have received numerous industry awards for innovation and design over the years.