JCB 718 Tier 3 ADT SN 1304600 & UP Service Repair Manual
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🏷️ Basic Information Identification Make: JCB Model: 718 Articulated Dump Truck (ADT) Serial Number Range: 1304600 & UP Engine Emission Standard: Tier 3 👋 Introduction Market Position Target User: Professional mechanics and experienced DIY operators. Utility: Essential tool for efficient and accurate servicing, repair, and troubleshooting of the JCB 718 ADT. Competitive Analysis Advantage: Provides comprehensive, manufacturer-level technical information, mirroring what is used in authorized service shops. Key Features Accessibility: Instant download access, allowing immediate use for urgent repairs and minimizing downtime. Usability: Easy-to-read text sections, step-by-step instructions, and highly detailed visuals enhance user experience. Durability: Digital format protects against physical wear and tear from grease and dirt often associated with workshop environments. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance and Troubleshooting Page Count Estimated Page Count: Hundreds (typical for comprehensive service manuals) Manual Type Type: Service Repair Manual Language Language: English (assumed based on product description) Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, fuel system, lubrication system, cooling system, air intake, exhaust system, engine diagnostics, component replacement. Powertrain System: Transmission overhaul, torque converter, drivetrain components, driveshafts, axles, differential, final drives. Hydraulic System: Hydraulic pumps, cylinders, control valves, hydraulic fluid system, steering system, braking system hydraulics, auxiliary hydraulic circuits. Electrical System: Wiring diagrams, starter system, charging system, lighting, instrumentation, sensors, control modules, troubleshooting electrical faults. Chassis And Frame: Frame inspection, articulation joint, suspension components, front and rear axle mounting. Braking System: Brake system diagnostics, brake caliper overhaul, brake pad replacement, brake fluid, parking brake system. Operator Station: Cab components, seats, controls, HVAC system (if applicable), safety features. Body And Structure: Dump body inspection, tailgate (if applicable), fenders, guards, counterweights. Procedures Included Maintenance Procedures: Lubrication schedules, filter replacement, fluid checks and changes, preventative maintenance tasks. Troubleshooting Guides: Diagnostic charts, common fault identification, step-by-step troubleshooting for various systems. Repair Procedures: Detailed disassembly and reassembly instructions for all major components and systems. Diagnostic Procedures: Information on using diagnostic tools, interpreting sensor data, and identifying system malfunctions. Component Replacement: Instructions for replacing parts such as pumps, filters, hoses, seals, bearings, and electrical components. Technical Depth Depth: Comprehensive, covering complete disassembly, overhaul, and rebuild procedures for all major systems. Detail Level: High, with step-by-step instructions, exploded views, diagrams, and torque specifications. 📊 Manual Specifications File Format Compatibility: Adobe PDF Reader recommended for optimal display of images and graphics. Print Quality Image Quality: Top quality diagrams and graphics, facilitating clear understanding of procedures. Binding Type Binding: Digital (Downloadable PDF) - No physical binding. Paper Type Paper Type: N/A (Digital Format) - Printable pages allow user to select paper type. ⚙️ Engine Specifications Primary Engine Engine Family: JCB Dieselmax (typical for this era/class) Displacement: Likely in the range of 6.7L to 7.2L (specifics require detailed manual lookup) Fuel Type: Diesel Performance Horsepower: Estimated range of 200-250 HP (specifics require detailed manual lookup) Torque: Estimated range of 700-850 lb-ft (specifics require detailed manual lookup) Fuel System Injection Type: Common Rail Direct Injection (CRDI) typical for Tier 3 compliance. Air Management: Turbocharged, Intercooled (common for performance and emissions) 🔧 Transmission Standard Transmission Type: Automatic Powershift Transmission (e.g., ZF or JCB branded) Gear Selection: Multiple forward and reverse gears (e.g., 6F/3R or 8F/4R) Features Features: Torque converter, electronic shifting control, programmable shift patterns. 📐 Dimensions Exterior Length: Varies by configuration, typically 7-9 meters. Width: Varies by configuration, typically 2.5-3 meters. Height: Varies by configuration, typically 3-3.5 meters. Cargo Payload Capacity: Approximately 18,000 kg (19.8 US tons). Body Volume: Typically around 10-12 cubic meters (heaped). Weights Operating Weight: Approximately 14,000-16,000 kg. Tare Weight: Varies based on configuration and optional equipment. 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll Over Protective Structure) - Standard feature for operator safety. Fall Protection: FOPS (Falling Object Protective Structure) - Often an optional or standard feature depending on application. Active Features Braking System: Multi-plate wet disc brakes, fail-safe parking brake. Passive Features Operator Station: Operator presence system, seat belts, emergency stop buttons. 💡 Technology Features Infotainment Infotainment System: N/A (Primarily a functional work machine, not passenger vehicle focused) Driver Assistance Operator Aids: Reverse alarms, mirrors, potentially load monitoring systems on some configurations. Connectivity Telematics: May include basic telematics for fleet management and diagnostics depending on option pack. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours (requires manual verification). Hydraulic Oil Change: Typically every 1000-2000 operating hours (requires manual verification). Transmission Oil Change: Typically every 1000-2000 operating hours (requires manual verification). Fluid Specifications Engine Oil Viscosity: Typically SAE 15W-40 API CI-4 or CH-4 (requires manual verification). Hydraulic Fluid Type: ISO VG 46 or ISO VG 32 (requires manual verification). Transmission Fluid Type: Typically Caterpillar TO-4 or Allison C-4 equivalent (requires manual verification). Known Issues Common Wear Points: Articulation joint wear, hydraulic hose failures, electrical connection corrosion, wear on dump body liners. Tier...
N/A (Primarily a functional work machine, not passenger vehicle focused)
Driver Assistance
Operator Aids:
Reverse alarms, mirrors, potentially load monitoring systems on some configurations.
Connectivity
Telematics:
May include basic telematics for fleet management and diagnostics depending on option pack.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours (requires manual verification).
Hydraulic Oil Change:
Typically every 1000-2000 operating hours (requires manual verification).
Transmission Oil Change:
Typically every 1000-2000 operating hours (requires manual verification).
Fluid Specifications
Engine Oil Viscosity:
Typically SAE 15W-40 API CI-4 or CH-4 (requires manual verification).
Hydraulic Fluid Type:
ISO VG 46 or ISO VG 32 (requires manual verification).
Transmission Fluid Type:
Typically Caterpillar TO-4 or Allison C-4 equivalent (requires manual verification).
Known Issues
Common Wear Points:
Articulation joint wear, hydraulic hose failures, electrical connection corrosion, wear on dump body liners.
Tier 3 Specifics:
Potential for exhaust gas recirculation (EGR) system issues or particulate filter clogging (depending on specific design).
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United Kingdom
Model Evolution
Articulated Dump Truck Development:
JCB has been a significant player in the construction equipment market, including articulated dump trucks, for decades, focusing on robustness and performance.
Production
Production Period Context:
Tier 3 engines were common in construction equipment manufactured roughly between 2006 and 2011, before the introduction of Tier 4 emissions standards.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
JCB equipment is generally well-regarded for its build quality and performance in the construction industry.