2001 Jeep Cherokee XJ Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Generation: XJ Year: 2001 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV Target Audience: Off-road enthusiasts, families, individuals seeking a rugged and capable SUV Competitive Analysis Key Competitors 2001: Toyota RAV4, Honda CR-V, Ford Escape, Chevrolet Tracker Key Features Vehicle Strengths: Renowned off-road capability (Command-Trac/Selec-Trac 4x4), durable construction, strong aftermarket support, versatile utility Manual Value Proposition: Empowers owners to perform repairs and maintenance, saving money and extending vehicle lifespan; provides in-depth technical understanding 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital PDF (Instant Download) Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive XJ manuals) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management, manual transmission, automatic transmission, transfer case, driveline, axles, driveshafts Chassis: Suspension (front and rear), steering system, braking system (disc and drum), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, body electrical systems, power accessories, HVAC controls, audio system, diagnostic connectors (OBD-II) Body And Interior: Body panels, doors, windows, glass, seats, interior trim, bumpers, seals, weatherstripping Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid, power steering fluid), filter replacements, lubrication, tire rotation and balancing, inspections Repair: Engine repair and overhaul, transmission rebuild, brake service, suspension component replacement, electrical component diagnosis and repair, body panel repair and replacement, steering system overhaul Diagnostics: Troubleshooting charts, symptom-based diagnosis, diagnostic trouble codes (DTCs), electrical circuit testing, component testing Installation And Adjustment: Component installation, alignment procedures, belt tensioning, component adjustments Technical Depth Depth Level: Comprehensive (suitable for professional technicians and experienced DIYers) Detail Level: Detailed step-by-step instructions, torque specifications, wiring diagrams, exploded views, diagnostic flowcharts 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Readability: High-resolution digital images and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code And Displacement: 4.0L (3956cc) OHV V6 (Engine Code: 4.0L, often referred to as the '602' or '242' engine) Bore X Stroke: 3.875 inches x 3.510 inches (95.5 mm x 89.2 mm) Compression Ratio: 8.8:1 Performance Horsepower Peak: 190 hp @ 4600 RPM (approximate for 2001 model) Torque Peak: 225 lb-ft @ 3000 RPM (approximate for 2001 model) Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (Minimum) Engine Management Ignition System: Distributorless Ignition System (DIS) with Crankshaft Position Sensor Emissions Control: Catalytic Converter, Oxygen Sensors, EGR System (depending on specific market configuration) 🔧 Transmission Standard Transmission Type: 42RE 4-Speed Automatic Transmission Optional Transmission Type: AX-15 5-Speed Manual Transmission (less common in later XJ models, but potentially available) Features Transfer Case Options: NV231 Command-Trac (Part-time 2WD/4WD), NV242 Selec-Trac (Full-time 4WD with 2WD option) Automatic Transmission Fluid: ATF+4 (Chrysler Material Standard MS-9602) or equivalent Manual Transmission Fluid: Refer to manual for specific fluid type (often GL-3 or GL-4 gear oil) 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 166.2 inches (4222 mm) Width: 69.9 inches (1775 mm) Height: 63.5 inches (1613 mm) Ground Clearance Front Axle: Approximately 8.0 inches (203 mm) for stock models Weights Curb Weight: Approximately 3500-3800 lbs (1588-1724 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Approximately 4700-5000 lbs (2132-2268 kg) Cargo Cargo Volume Behind Rear Seat: Approximately 32.5 cubic feet (0.92 cubic meters) Cargo Volume With Rear Seat Folded: Approximately 69.0 cubic feet (1.95 cubic meters) 🛡️ Safety Features Ratings NHTSA Front Driver Impact Rating: 4 Stars (for 2001 models equipped with airbags) NHTSA Front Passenger Impact Rating: 4 Stars (for 2001 models equipped with airbags) Active Features Braking System: Front: Solid Disc Brakes, Rear: Drum Brakes (ABS optional) ABS: Anti-lock Braking System (Optional) Passive Features Airbags: Driver and Passenger Frontal Airbags (Standard) Seat Belts: Front: 3-point height-adjustable, Rear: 3-point and lap belts 💡 Technology Features Infotainment Audio System Options: AM/FM radio, cassette player, CD player (optional), 4-6 speaker configurations User Interface: Analog gauges and physical controls for HVAC and radio Driver Assistance ABS Availability: Optional on 2001 models Cruise Control: Standard on most trims Connectivity OBD Ii Port: Standard, located under the dashboard for diagnostic scanning 🔧 Maintenance Service Intervals Engine Oil And Filter Change: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions) Engine Coolant Change: Every 30,000 miles (48,000 km) or 24 months Transmission Fluid And Filter Change: Every 50,000-60,000 miles (80,000-96,000 km) for automatic transmissions Brake Fluid Change: Every 24-36 months or as needed based on condition Fluid Specifications Engine Oil Capacity: 5.5 quarts (5.2 liters) with filter change (4.0L V6) Engine Oil Viscosity: 10W-30 (API certified) Engine Coolant Type: Chrysler Type A (Green) Transfer Case Fluid Type: NV231/NV242: ATF+4 (MS-9602) or Mopar Dexron...
Engine repair and overhaul, transmission rebuild, brake service, suspension component replacement, electrical component diagnosis and repair, body panel repair and replacement, steering system overhaul
Front: 3-point height-adjustable, Rear: 3-point and lap belts
💡 Technology Features
Infotainment
Audio System Options:
AM/FM radio, cassette player, CD player (optional), 4-6 speaker configurations
User Interface:
Analog gauges and physical controls for HVAC and radio
Driver Assistance
ABS Availability:
Optional on 2001 models
Cruise Control:
Standard on most trims
Connectivity
OBD Ii Port:
Standard, located under the dashboard for diagnostic scanning
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions)
Engine Coolant Change:
Every 30,000 miles (48,000 km) or 24 months
Transmission Fluid And Filter Change:
Every 50,000-60,000 miles (80,000-96,000 km) for automatic transmissions
Brake Fluid Change:
Every 24-36 months or as needed based on condition
Fluid Specifications
Engine Oil Capacity:
5.5 quarts (5.2 liters) with filter change (4.0L V6)
Engine Oil Viscosity:
10W-30 (API certified)
Engine Coolant Type:
Chrysler Type A (Green)
Transfer Case Fluid Type:
NV231/NV242: ATF+4 (MS-9602) or Mopar Dexron III
Axle Differential Fluid:
SAE 80W-90 (API GL-5) for both front and rear differentials
Known Issues
Common Wear Items:
Leaf spring bushings, track bar bushings, universal joints, radiator, water pump, alternator, sway bar links
Engine Specific Concerns:
Crankshaft position sensor failure (leading to no-start), head gasket leaks (less common than earlier models but possible), intake manifold gasket leaks
Transfer case chain stretch (NV242), rear main seal leaks, differential pinion seal leaks
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep, originating from Willys-Overland during WWII, is synonymous with ruggedness, off-road capability, and adventurous spirit.
Model Evolution
Xj Introduction:
The Jeep Cherokee XJ was introduced for the 1984 model year, revolutionizing the SUV market as the first mass-produced unibody SUV. The 2001 model year marks the final year of production for the legendary XJ generation.
Production
Production Period:
1984-2001 (North America), extended production in other markets
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Offroad Magazine Ranking:
Consistently ranked highly by off-road publications for its ruggedness and capability throughout its production run.
Vehicle Longevity Reputation:
Known for its durability and long lifespan, making it a popular choice for used vehicle buyers and off-road modifications.