🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: TJ Year: 2005 Codes Chassis Code: TJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, off-roaders, and owners seeking to perform their own maintenance and repairs. Competitive Analysis Competitors 2005: Toyota Tacoma (SUV variant), Nissan Xterra, Ford Bronco (discontinued but relevant spirit), Hummer H3 (later entrant) Key Features Design Philosophy: Iconic Jeep design, body-on-frame construction, removable doors and top, solid axle capability. Off Road Capability: Renowned for its off-road prowess, featuring robust axles, transfer case options, and excellent articulation. 📋 Manual Details Coverage Areas Primary Coverage: 2005 Jeep Wrangler TJ Page Count Estimated Page Count: Approximately 2000+ pages (typical for comprehensive factory manuals) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Print/Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4.0L I6), Transmission (AX-5, NV3550, 42RLE Automatic), Transfer Case (NV231, NV241OR), Drivetrain (Front & Rear Axles, Driveshafts) Chassis: Suspension (Front & Rear Coil Springs, Control Arms, Track Bars, Shock Absorbers), Steering (Power Steering System, Steering Gear), Brakes (Front Disc, Rear Drum/Disc, ABS) Electrical: Ignition System, Fuel System (Injection), Charging System, Starting System, Lighting, Body Control Modules, Powertrain Control Modules (PCM), Diagnostics Body: Body Panels, Doors, Hood, Tailgate, Interior Trim, Convertible Top System, Hardtop System, Bumpers Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostics: Troubleshooting charts, Diagnostic Trouble Codes (DTCs), Component testing, Wiring diagrams Repair: Engine overhaul, Transmission overhaul, Axle rebuilds, Suspension component replacement, Brake system repairs, Electrical component replacement, Body panel repairs Installation: Component replacement, Accessory installation (where applicable to factory spec) Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed component removal/installation, torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (typically) Searchability: Typically searchable text for quick information retrieval. Print Quality Quality: High-resolution scans with clear diagrams and legible text. Binding Type Binding: N/A (for digital), Professional perfect binding or spiral-bound (for print versions) Paper Type Paper Quality: N/A (for digital), Durable, gloss or matte paper stock suitable for workshop use (for print versions) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, Overhead Valve (OHV) Displacement: 4.0 Liters (242 cubic inches) Engine Code: AMC 242 Performance Horsepower Peak: 190 hp @ 4,600 rpm (typical for 2005) Torque Peak: 235 lb-ft @ 3,200 rpm (typical for 2005) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Other Bore X Stroke: 3.875 in x 3.414 in (98.4 mm x 86.7 mm) Compression Ratio: 8.8:1 🔧 Transmission Standard Transmission Type: 5-Speed Manual (AX-5, or NV3550 depending on specific TJ build) Optional Transmission Type: 4-Speed Automatic (42RLE) Features Transfer Case Manual: New Venture Gear NV231 (Command-Trac 2-speed part-time) Transfer Case Automatic: New Venture Gear NV241OR (241OR-HD Rock-Trac 2-speed part-time with higher low-range ratio for Rubicon models) Fluid Specifications Manual Fluid Type: Mopar Manual Transmission Lubricant (MS-9224) or equivalent (e.g., Synchromesh type) Fluid Specifications Automatic Fluid Type: ATF+4 (MS-9602) 📐 Dimensions Exterior Wheelbase Wheelbase Short Wb: 93.4 inches (2372 mm) Wheelbase Long Wb: 103.4 inches (2626 mm) (for Rubicon Unlimited) Exterior Length Length Short Wb: 151.3 inches (3843 mm) Length Long Wb: 161.3 inches (4097 mm) Exterior Width Width Body: 66.5 inches (1689 mm) Exterior Height Height To Top: 71.0 inches (1803 mm) (typical, with soft top) Weights Curb Weight Approx: 3,300 - 3,700 lbs (1497 - 1678 kg), depending on configuration 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-Star (Typical for this era and vehicle type) Active Features ABS: Available, typically standard on higher trims or later production. Traction Control: Available, often linked to ABS or as a separate system on later models. Passive Features Airbags: Driver and Passenger Front Airbags Seatbelts: Three-point front seat belts, lap belts in rear (if applicable) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD Player, optional Infinity Sound System with amplifier and subwoofer. Basic analog gauges. Driver Assistance Features: Limited driver assistance features typical for the era. ABS and optional Traction Control were primary electronic aids. Connectivity Features: No integrated Bluetooth or advanced connectivity features. Basic diagnostic port (OBD-II) for scanning codes. 🔧 Maintenance Service Intervals Engine Oil Interval: Every 3,000 - 5,000 miles or 6 months, whichever comes first (depending on driving conditions and oil used). Recommendation: Consult manual for specific synthetic vs. conventional recommendations. Service Intervals Filters Air Filter: Inspect every 15,000 miles, replace as needed. Check manual for specific interval. Oil Filter: Replace with every oil change. Mopar Part Number: MO-899 or equivalent. Fluid Specifications Engine Engine Oil Type: API Certified SAE 10W-30 (check manual for specific viscosity and API service category) Coolant Type: Mopar OAT (Orange) Antifreeze/Coolant (MS-9807) or equivalent. Engine Oil Capacity: 6 Quarts (5.7 Liters) with filter Known Issues Common Wear Items: Clutch wear (manual transmission), U-joint wear, exhaust manifold...