John Deere 2440 & 2640 Tractors Service Technical Manual(TM1219)
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🏷️ Basic Information Identification Make: John Deere Model: 2440 & 2640 Tractors Product Code: TM1219 👋 Introduction Market Position Target Segment: Agricultural machinery maintenance and repair for owners and service providers. Key Features Content Highlight: Comprehensive coverage, detailed diagrams, step-by-step instructions, and diagnostic information. Competitive Analysis Manual Advantage: Provides factory-level detail for DIY or professional servicing, offering significant cost savings over dealership maintenance. 📋 Manual Details Coverage Manual Type: Factory Service Technical Workshop Manual Format File Format: PDF Language Language: English Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip Distribution Delivery Method: Instant Download Features Printability: All pages are printable Coverage Areas Comprehensive Coverage Statement: Covers every single detail on your machine, from initial setup to complex repairs and system diagnostics. 📖 Manual Coverage Depth Technical Depth: Comprehensive (covering complete disassembly and repair) Content Style Instruction Format: Step-by-step instructions with detailed diagrams Audience Target Users: Do-it-yourselfers and experienced mechanics Sections Section List: SECTION 10 - GENERAL, SECTION 20 - ENGINE REPAIR, SECTION 30 - FUEL AND AIR REPAIR, SECTION 40 - ELECTRICAL REPAIR, SECTION 50 - POWER TRAIN REPAIR, SECTION 60 - STEERING / BRAKES REPAIR, SECTION 70 - HYDRAULIC REPAIR, SECTION 80 - MISCELLANEOUS REPAIR, SECTION 90 - OPERATOR STATION REPAIR, SECTION 220 - ENGINE OPERATION AND TESTS, SECTION 230 - FUEL / AIR OPERATION AND TESTS, SECTION 240 - ELECTRICAL OPERATION AND TESTS, SECTION 250 - POWER TRAIN OPERATION AND TESTS, SECTION 260 - STEERING / BRAKES OPERATION AND TESTS, SECTION 270 - HYDRAULIC OPERATION AND TESTS Systems Covered Engine Systems: Cylinder head, valves, camshaft, timing gear train, cylinder block, liners, pistons, rods, crankshaft, main bearings, flywheel, lubrication system, cooling system Fuel And Air Systems: Air intake system, diesel fuel system, control linkage Electrical Systems: Charging circuit, starting circuit, lighting and accessory circuits, instrument circuits, outlet socket diagnosis Power Train Systems: Clutches, Hi-LO shift unit, reverser, collar shift transmission, differential, final drives, PTO (Power Take-Off) Steering And Brakes: Power steering, hydraulic brakes, auxiliary brake Hydraulic Systems: Miscellaneous hydraulic components, hydraulic pumps, rockshaft and implement hitches, selective control valve, breakaway coupler, remote cylinders Operator Station: Seat, ROLL-GARD (ROPS - Roll-Over Protective Structure), miscellaneous operator station repairs Chassis And Axles: Front axles, wheels Auxiliary Systems: Includes coverage of front axles and wheels, integral to the tractor's mobility and stability. Procedures Included Repair Procedures: Complete disassembly and reassembly of all major systems Maintenance Procedures: Tune-up, lubrication, pre-delivery, delivery, and after-sale services Diagnostic Procedures: System operation and testing for engine, fuel/air, electrical, power train, steering/brakes, and hydraulic systems Troubleshooting Methodology: Includes system operation principles and specific test procedures to guide users in diagnosing faults. Specifications Special Tools: Detailed listing of special tools required for various procedures across all sections Technical Data Specifications Availability: Detailed specifications and special tools are listed in dedicated groups for each major section. Technical Depth Diagnostic Capabilities: Provides detailed operation and testing procedures, enabling advanced diagnostics beyond simple troubleshooting. 📊 Manual Specifications File Quality Text Searchability: Implied by PDF format, enabling text searching Diagram Quality Visual Aids: Top quality diagrams and exploded pictures Usability Value Proposition: Inexpensive way to keep vehicle working properly, saving money on postage and packaging compared to physical manuals. Binding Type Binding: Digital (PDF format, printable pages) ⚙️ Engine Specifications General Engine Type General: Diesel (as indicated by 'Diesel Fuel System' sections) Components Engine Major Components Covered: Cylinder Head, Block, Crankshaft, Pistons, Camshaft, Lubrication, Cooling Performance Engine Performance Data: HP, torque, and RPM specifications are typically found in the 'Specifications and Special Tools' groups within Engine Repair (Section 20) and Engine Operation and Tests (Section 220). Fuel System Fuel System Type: Diesel Fuel System, including injection components and controls. 🔧 Transmission Types Covered Transmission Variants: Collar Shift Transmission, Hi-LO Shift Unit, Reverser Components Transmission Major Components Covered: Clutches, Hi-LO Shift Unit, Reverser, Collar Shift Transmission, Differential, Final Drives, PTO Features Transmission Capabilities: Coverage of Hi-LO shift units and reversers suggests versatile transmission options for varied operational needs. Standard Transmission Description: Features various transmission types including collar shift, Hi-LO, and reverser options, indicating a focus on operational flexibility. 📐 Dimensions Vehicle Type Vehicle Class: Tractor (Agricultural/Utility) Weights Weight Information Availability: Likely included in the 'Specifications and Special Tools' groups for General (Section 10) and Powertrain (Section 50). Exterior Tractor Type Description: Utility/Row-Crop Tractor, designed for agricultural fieldwork. 🛡️ Safety Features Operator Station Operator Safety Feature: ROLL-GARD (ROPS) coverage in Operator Station Repair section. Brake Systems Brake Type Coverage: Hydraulic brakes and auxiliary brake systems are covered comprehensively. Passive Features Structural Safety: Coverage of ROLL-GARD (ROPS) indicates a focus on operator protection during potential rollovers. 💡 Technology Features Operator Interface Instrumentation Coverage: Instrument circuits and lighting are detailed in the Electrical Repair and Operation/Tests sections. Power Systems Pto Details: PTO operation and repair are specifically covered, indicating...
HP, torque, and RPM specifications are typically found in the 'Specifications and Special Tools' groups within Engine Repair (Section 20) and Engine Operation and Tests (Section 220).
Fuel System
Fuel System Type:
Diesel Fuel System, including injection components and controls.
🔧 Transmission
Types Covered
Transmission Variants:
Collar Shift Transmission, Hi-LO Shift Unit, Reverser
Components
Transmission Major Components Covered:
Clutches, Hi-LO Shift Unit, Reverser, Collar Shift Transmission, Differential, Final Drives, PTO
Features
Transmission Capabilities:
Coverage of Hi-LO shift units and reversers suggests versatile transmission options for varied operational needs.
Standard
Transmission Description:
Features various transmission types including collar shift, Hi-LO, and reverser options, indicating a focus on operational flexibility.
📐 Dimensions
Vehicle Type
Vehicle Class:
Tractor (Agricultural/Utility)
Weights
Weight Information Availability:
Likely included in the 'Specifications and Special Tools' groups for General (Section 10) and Powertrain (Section 50).
Exterior
Tractor Type Description:
Utility/Row-Crop Tractor, designed for agricultural fieldwork.
🛡️ Safety Features
Operator Station
Operator Safety Feature:
ROLL-GARD (ROPS) coverage in Operator Station Repair section.
Brake Systems
Brake Type Coverage:
Hydraulic brakes and auxiliary brake systems are covered comprehensively.
Passive Features
Structural Safety:
Coverage of ROLL-GARD (ROPS) indicates a focus on operator protection during potential rollovers.
💡 Technology Features
Operator Interface
Instrumentation Coverage:
Instrument circuits and lighting are detailed in the Electrical Repair and Operation/Tests sections.
Power Systems
Pto Details:
PTO operation and repair are specifically covered, indicating its importance as a functional system.
Driver Assistance
Operator Aid Features:
While not 'driver assistance' in the modern automotive sense, the coverage of power steering and hydraulic systems contributes to ease of operation.
System operation and testing for key mechanical, electrical, and hydraulic components to identify and resolve issues.
Fluid Specifications
Fluid Information Availability:
Expected to be included within General (Section 10) and specific system repair sections, particularly Lubrication (Group 15) and Hydraulic Repair (Section 70).
Hydraulic Fluid Type:
Specific hydraulic fluid types and capacities for the tractor's hydraulic system would be detailed in Section 70.
Engine Oil Specifications:
Engine oil type, viscosity, and capacity will be detailed in the Engine Repair section (Group 20, Lubrication System).
Transmission Fluid Type:
Transmission and hydraulic fluid specifications (likely JD specification fluids) will be detailed in the Powertrain (Section 50) and Hydraulic Repair (Section 70) sections.
Known Issues
Issue Identification Support:
The detailed diagnostic and repair sections assist in identifying common wear items or failure points specific to these tractor models.
Common Wear Items:
The manual's detailed breakdown of components like clutches, transmissions, and hydraulic pumps will implicitly highlight areas prone to wear and require attention.
Service Intervals
Interval Information Availability:
Service intervals for various maintenance tasks are typically detailed within the 'General' section (Group 10 - Tune-Up, Group 15 - Lubrication).
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
John Deere is a well-established manufacturer of agricultural, construction, and forestry machinery, known for its durability and engineering.
Model Context
Tractor Series Context:
The 2440 and 2640 likely represent utility or row-crop tractor models from a specific era of John Deere production, fitting into a broader range of horsepower and capabilities.
Production
Model Era Context:
While specific production years are not stated, the TM1219 designation and model numbers (2440, 2640) place these tractors in a historical context likely from the late 1970s to 1980s, a period of significant development in tractor technology.
Model Evolution
Series Placement:
The 2440 and 2640 models represent a specific generation within John Deere's tractor lineup, likely successors to earlier models and predecessors to more modern designs.
🏆 Awards & Recognition
Recognitions
Manual Recognition:
Not applicable in the traditional sense; its value is in its factory-derived technical completeness.