John Deere 4640 4840 Tractors Service Technical Manual(TM1183)

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Basic Information Identification Make: John Deere Model: 4640, 4840 Tractors Product Id: TM1183 Generation Model Generations Covered: Specific to the 4640 and 4840 tractor models Codes Manual Identifier: TM1183 Introduction Market Position Target Audience: Do-it-yourself tractor owners and experienced professional mechanics requiring in-depth repair and maintenance information. Competitive Analysis Value Proposition: Provides factory-level technical data at an inexpensive price point, enabling efficient and correct repair, saving on potential labor costs and downtime. Key Features Diagram Quality: Top quality diagrams and exploded pictures for clear instruction Instruction Style: Easy-to-read text sections with step-by-step instructions Manual Details Coverage Areas Manual Scope: Comprehensive factory service, repair, and technical workshop information Page Count Estimated Page Count: Extensive (specific count not provided, but coverage indicates significant depth) Manual Type Manual Type: Service Technical Manual (Workshop Manual) Content Type: Factory Service Technical Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Powertrain: Engine, Fuel and Air System, Transmission (Perma-Clutch, Quad-Range Planetary, Quad-Range Transmission, Power Shift Transmission), Power Take-Off, Differential, Final Drive, Power Front-Wheel Drive Electrical: Harness Replacement, Charging Circuit, Starting Circuit, Lighting Circuits, Instrument and Accessory Circuits, Power Front-Wheel Drive Electrical Components, Electrical Remote Control and Outlet Socket Hydraulics: Hydraulic Pump, Rockshaft and Implement Hitches, Selective Control Valve, Remote Cylinder, Miscellaneous Hydraulic Components Steering Brakes: Power Steering, Power Brakes Operator Station: Air Conditioning System, Heating System, Seat, Miscellaneous Components Chassis: Front Axles, Wheels Engine Repair Groups: Specifications and Special Tools, Cylinder Head/Valves/Camshaft, Cylinder Block/Liners/Pistons/Rods, Crankshaft/Main Bearings/Flywheel, Lubricating System, Cooling System Fuel Air Repair Groups: Specifications and Special Tools, Air Intake System, Diesel Fuel System, Control Linkage Electrical Repair Groups: Specifications and Special Tools, Harness Replacement, Charging Circuit, Starting Circuit, Lighting Circuits, Instrument and Accessory Circuits, Power Front-Wheel Drive Powertrain Repair Groups: Specifications and Special Tools, Perma-Clutch, Quad-Range Planetary, Quad-Range Transmission, Power Shift Transmission, Power Take-Off, Differential, Final Drive, Power Front-Wheel Drive Steering Brakes Repair Groups: Specifications and Special Tools, Power Steering, Power Brakes Hydraulic Repair Groups: Specifications and Special Tools, Miscellaneous Hydraulic Components, Hydraulic Pump, Rockshaft and Implement Hitches, Selective Control Valve, and Remote Cylinder Miscellaneous Groups: Specifications and Special Tools, Front Axles, Wheels Operator Station Repair Groups: Specifications and Special Tools, Air Conditioning System, Heating System, Seat, Miscellaneous Components Engine Operation Groups: Specifications and Special Tools, System Operation, System Tests and Diagnosis Fuel Air Operation Groups: Specifications and Special Tools, Air Intake System, Diesel Fuel System, Control Linkage Electrical Operation Groups: Specifications and Special Tools, General Information and Diagrams, Charging Circuit, Starting Circuit, Lighting Circuit, Instrument and Accessory Circuits, Power Front-Wheel Drive, Electrical Remote Control and Outlet Socket Powertrain Operation Groups: Specifications and Special Tools, Quad-Range System Operation, Quad-Range Tests and Diagnosis, Power Shift System Operation, Power Shift Tests and Diagnosis, Differential and Final Drive, Power Front-Wheel Drive Steering Brakes Operation Groups: Specifications and Special Tools, Power Steering, Power Brakes Hydraulic Operation Groups: Specifications and Special Tools, Hydraulic System Operation, Hydraulic System Tests, Miscellaneous Hydraulic Components, Hydraulic Pumps, Rockshaft and Implement Hitches, Selective Control Valve and Remote Cylinder Operator Station Operation Groups: Specifications and Special Tools, Air Conditioning System, Heating System Procedures Included Repair Procedures: Complete disassembly and reassembly of all major systems, component overhaul, troubleshooting and diagnostics for all covered systems Maintenance Procedures: Lubrication, Tune-Up, Predelivery, Delivery, and After-Sale Services Diagnostic Procedures: System Operation descriptions, System Tests, Diagnosis for Engine, Fuel/Air, Electrical, Powertrain, Steering/Brakes, Hydraulic, and Operator Station systems Technical Depth Depth Of Information: Extremely detailed, covering complete disassembly and reassembly, with step-by-step instructions and high-quality diagrams for both DIY users and experienced mechanics. Manual Specifications File Format Compatibility: All Versions of Windows & Mac Print Quality Printability: All pages are printable Binding Type Binding Style: Digital (PDF) Paper Type Digital Medium: PDF Other Features Delivery: Instant Download, saving on postage and packaging Requirements Software Requirements: Adobe PDF Reader & WinZip Engine Specifications Primary Engine Engine Type: Diesel (Specific engine models covered by the manual, typically John Deere PowerTech engines for these tractor series) Performance Horsepower Torque: Specifications for engine performance, including horsepower and torque, are detailed within the manual's engine repair and operation sections. Fuel System Fuel System Details: Comprehensive coverage of the Diesel Fuel System, including specifications, repair, and operation of components like fuel pumps, injectors, and filters. Engine Type Engine Series Common: Likely John Deere 466 cubic inch (7.6L) or similar displacement engines common in the 40-series lineup. Transmission Standard Transmission Options: Quad-Range Planetary, Power Shift Transmission Optional Other Powertrain Components: Perma-Clutch, Power Take-Off, Differential, Final Drive, Power Front-Wheel Drive Features Transmission Coverage: Detailed repair and operation for Quad-Range and Power Shift transmissions, including system operation and diagnostic procedures. Transmission Types Detailed: Detailed repair and operation for both 'Quad-Range' and 'Power Shift' transmissions, offering a comprehensive understanding of their complex mechanics. Dimensions Exterior Tractor Dimensions: Specific dimensions for the 4640 and 4840 models are typically found in the...

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Description

Basic Information
Identification
Make:	John Deere
Model:	4640, 4840 Tractors
Product Id:	TM1183
Generation
Model Generations Covered:	Specific to the 4640 and 4840 tractor models
Codes
Manual Identifier:	TM1183

Introduction
Market Position
Target Audience:	Do-it-yourself tractor owners and experienced professional mechanics requiring in-depth repair and maintenance information.
Competitive Analysis
Value Proposition:	Provides factory-level technical data at an inexpensive price point, enabling efficient and correct repair, saving on potential labor costs and downtime.
Key Features
Diagram Quality:	Top quality diagrams and exploded pictures for clear instruction
Instruction Style:	Easy-to-read text sections with step-by-step instructions

Manual Details
Coverage Areas
Manual Scope:	Comprehensive factory service, repair, and technical workshop information
Page Count
Estimated Page Count:	Extensive (specific count not provided, but coverage indicates significant depth)
Manual Type
Manual Type:	Service Technical Manual (Workshop Manual)
Content Type:	Factory Service Technical Manual
Language
Language:	English
Format
File Format:	PDF

Manual Coverage
Systems Covered
Powertrain:	Engine, Fuel and Air System, Transmission (Perma-Clutch, Quad-Range Planetary, Quad-Range Transmission, Power Shift Transmission), Power Take-Off, Differential, Final Drive, Power Front-Wheel Drive
Electrical:	Harness Replacement, Charging Circuit, Starting Circuit, Lighting Circuits, Instrument and Accessory Circuits, Power Front-Wheel Drive Electrical Components, Electrical Remote Control and Outlet Socket
Hydraulics:	Hydraulic Pump, Rockshaft and Implement Hitches, Selective Control Valve, Remote Cylinder, Miscellaneous Hydraulic Components
Steering Brakes:	Power Steering, Power Brakes
Operator Station:	Air Conditioning System, Heating System, Seat, Miscellaneous Components
Chassis:	Front Axles, Wheels
Engine Repair Groups:	Specifications and Special Tools, Cylinder Head/Valves/Camshaft, Cylinder Block/Liners/Pistons/Rods, Crankshaft/Main Bearings/Flywheel, Lubricating System, Cooling System
Fuel Air Repair Groups:	Specifications and Special Tools, Air Intake System, Diesel Fuel System, Control Linkage
Electrical Repair Groups:	Specifications and Special Tools, Harness Replacement, Charging Circuit, Starting Circuit, Lighting Circuits, Instrument and Accessory Circuits, Power Front-Wheel Drive
Powertrain Repair Groups:	Specifications and Special Tools, Perma-Clutch, Quad-Range Planetary, Quad-Range Transmission, Power Shift Transmission, Power Take-Off, Differential, Final Drive, Power Front-Wheel Drive
Steering Brakes Repair Groups:	Specifications and Special Tools, Power Steering, Power Brakes
Hydraulic Repair Groups:	Specifications and Special Tools, Miscellaneous Hydraulic Components, Hydraulic Pump, Rockshaft and Implement Hitches, Selective Control Valve, and Remote Cylinder
Miscellaneous Groups:	Specifications and Special Tools, Front Axles, Wheels
Operator Station Repair Groups:	Specifications and Special Tools, Air Conditioning System, Heating System, Seat, Miscellaneous Components
Engine Operation Groups:	Specifications and Special Tools, System Operation, System Tests and Diagnosis
Fuel Air Operation Groups:	Specifications and Special Tools, Air Intake System, Diesel Fuel System, Control Linkage
Electrical Operation Groups:	Specifications and Special Tools, General Information and Diagrams, Charging Circuit, Starting Circuit, Lighting Circuit, Instrument and Accessory Circuits, Power Front-Wheel Drive, Electrical Remote Control and Outlet Socket
Powertrain Operation Groups:	Specifications and Special Tools, Quad-Range System Operation, Quad-Range Tests and Diagnosis, Power Shift System Operation, Power Shift Tests and Diagnosis, Differential and Final Drive, Power Front-Wheel Drive
Steering Brakes Operation Groups:	Specifications and Special Tools, Power Steering, Power Brakes
Hydraulic Operation Groups:	Specifications and Special Tools, Hydraulic System Operation, Hydraulic System Tests, Miscellaneous Hydraulic Components, Hydraulic Pumps, Rockshaft and Implement Hitches, Selective Control Valve and Remote Cylinder
Operator Station Operation Groups:	Specifications and Special Tools, Air Conditioning System, Heating System
Procedures Included
Repair Procedures:	Complete disassembly and reassembly of all major systems, component overhaul, troubleshooting and diagnostics for all covered systems
Maintenance Procedures:	Lubrication, Tune-Up, Predelivery, Delivery, and After-Sale Services
Diagnostic Procedures:	System Operation descriptions, System Tests, Diagnosis for Engine, Fuel/Air, Electrical, Powertrain, Steering/Brakes, Hydraulic, and Operator Station systems
Technical Depth
Depth Of Information:	Extremely detailed, covering complete disassembly and reassembly, with step-by-step instructions and high-quality diagrams for both DIY users and experienced mechanics.

Manual Specifications
File Format
Compatibility:	All Versions of Windows & Mac
Print Quality
Printability:	All pages are printable
Binding Type
Binding Style:	Digital (PDF)
Paper Type
Digital Medium:	PDF
Other Features
Delivery:	Instant Download, saving on postage and packaging
Requirements
Software Requirements:	Adobe PDF Reader & WinZip

Engine Specifications
Primary Engine
Engine Type:	Diesel (Specific engine models covered by the manual, typically John Deere PowerTech engines for these tractor series)
Performance
Horsepower Torque:	Specifications for engine performance, including horsepower and torque, are detailed within the manual's engine repair and operation sections.
Fuel System
Fuel System Details:	Comprehensive coverage of the Diesel Fuel System, including specifications, repair, and operation of components like fuel pumps, injectors, and filters.
Engine Type
Engine Series Common:	Likely John Deere 466 cubic inch (7.6L) or similar displacement engines common in the 40-series lineup.

Transmission
Standard
Transmission Options:	Quad-Range Planetary, Power Shift Transmission
Optional
Other Powertrain Components:	Perma-Clutch, Power Take-Off, Differential, Final Drive, Power Front-Wheel Drive
Features
Transmission Coverage:	Detailed repair and operation for Quad-Range and Power Shift transmissions, including system operation and diagnostic procedures.
Transmission Types Detailed:	Detailed repair and operation for both 'Quad-Range' and 'Power Shift' transmissions, offering a comprehensive understanding of their complex mechanics.

Dimensions
Exterior
Tractor Dimensions:	Specific dimensions for the 4640 and 4840 models are typically found in the 'General' section, Group 00 - Specifications and Special Tools.
Weights
Operating Weight:	Weight specifications and load capacities for axles and wheels are provided in the relevant sections.

Safety Features
Ratings
Safety Standards:	While the manual doesn't provide safety ratings directly, it details the repair and maintenance of safety-critical systems like brakes and steering.
Active Features
Braking System:	Covers Power Brakes, detailing system operation, repair, and maintenance for effective stopping power.
Passive Features
Operator Station Safety:	Information on seat, heating, and air conditioning contributes to operator comfort and safety during operation.

Technology Features
Infotainment
Operator Comfort Systems:	Coverage includes Air Conditioning and Heating systems, contributing to operator comfort, which is a form of integrated technology for extended operation.
Driver Assistance
Power Assist Systems:	Detailed coverage of Power Steering and Power Front-Wheel Drive systems, which are technological enhancements for improved maneuverability and control.
Connectivity
Electrical Interfaces:	Includes sections on Electrical Remote Control and Outlet Socket, indicating the tractor's capability for interfacing with external electrical components or implements.

Maintenance
Service Intervals
Routine Maintenance:	The manual provides detailed information on tune-ups, lubrication schedules, and general servicing intervals crucial for maintaining optimal performance and longevity.
Fluid Specifications
Lubricant Recommendations:	Specific fluid types, capacities, and recommended lubricant specifications for the engine, transmission, hydraulics, and other components are detailed in the 'General' and relevant system sections.
Hydraulic Fluid Type:	Specific recommendations for John Deere HY-GARD or equivalent fluids are expected for the hydraulic system.
Engine Oil Spec:	Likely John Deere PLUS-50 or similar diesel engine oil specifications, with specific viscosity grades provided in the manual.
Coolant Spec:	Details on the correct type of coolant (e.g., John Deere PLUS-50 II Coolant or equivalent) and mixture ratios for the cooling system.
Known Issues
Common Wear Items:	While not explicitly listed as 'known issues,' the manual's detailed breakdown of components and repair procedures implicitly addresses common wear points and potential failure modes, enabling proactive maintenance.

Vehicle History
Brand Heritage
John Deere Legacy:	John Deere is a long-standing and reputable manufacturer of agricultural and construction equipment, known for its durable and reliable machinery.
Model Evolution
4640 4840 Context:	The 40-series tractors represented a significant advancement in John Deere's tractor technology, offering powerful performance and advanced features for their era.
Production
Production Period:	The 4640 and 4840 tractors were produced in the late 1970s and early 1980s, a period of significant development in agricultural machinery.