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Jungheinrich Electric Reach Truck ETM14 ETM16 ETM20 ETM25 ETV14 ETV16 ETV20 ETV25 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jungheinrich Model Family: Electric Reach Truck Series Codes: ETM, ETV Covered Models: ETM14, ETM16, ETM20, ETM25, ETV14, ETV16, ETV20, ETV25 Generation Model Generation: First Generation (based on production dates) Codes Product Identifier: Jungheinrich Electric Reach Truck ETM14 ETM16 ETM20 ETM25 ETV14 ETV16 ETV20 ETV25 Workshop Service Repair Manual 👋 Introduction Market Position Industry Segment: Industrial Material Handling Equipment - Electric Reach Trucks. Competitive Analysis Brand Standing: Jungheinrich is a leading global manufacturer of material handling equipment, known for its innovative and reliable electric forklifts. Key Features Manual Benefits: Provides original factory data, detailed illustrations, electrical and hydraulic schematics, and comprehensive repair procedures crucial for maintaining operational efficiency and safety of the ETM/ETV series trucks. Searchable Text Benefit: Searchable text within PDFs allows for quick access to specific information, improving efficiency during maintenance and repair tasks. Printable Format Benefit: Printable manuals provide the flexibility to have physical copies in the workshop for easy reference without screen glare or battery limitations. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive workshop service and repair for Jungheinrich ETM/ETV series electric reach trucks. Page Count Total Pages: Approximately 570 pages (70 + 70 + 500) Manual Type Manual Classification: Factory Workshop Service Manual, Operating Manuals Language Documentation Language: English Format Digital Format: ZIP archive containing multiple PDF files 📖 Manual Coverage Systems Covered Primary Systems: Hydraulic Systems, Electrical Systems, Braking Systems, Lifting Mechanisms (Hoists/Frames), Drive Systems, Steering Systems, Control Systems (Traction, Lift, Steering), Battery Management, Electronic Components. Braking System Details: Main brake cylinder (single stage), stopping distances, minimum braking, brake tubes installation, tightening torques for brake systems, brake fluid changes, parking brakes, load-bearing wheel brakes. Control Systems Coverage: Detailed coverage of Traction Control System, Lift Control System, and Steering Control System, including fault location and adjustment procedures for models ETM/V 14-25. Procedures Included Service Tasks: Maintenance, Adjustment, Testing, Repair, Troubleshooting, Component Replacement, Installation Instructions, Safety Procedures. Lifting Gear Procedures: Hubgerüste (mast adjustment/maintenance), adjustments and maintenance for hoist frames with 'lug-free' profiles, testing values and settings for lifting frames with warm-rolled profiles, length check of load chains. Safety And Cleaning Procedures: Instructions for prevention of functional failures and damage during cleaning operations, alongside accident prevention for electronic component servicing. Fork Tine Procedures: Includes 'Fork tines' mounting instructions, crucial for ensuring proper installation and safety of the fork attachment. Component Joint Installation: Features 'Mounting instructions for cutting ring joints', a critical detail for hydraulic and pneumatic line integrity. Technical Depth Repair Complexity: Detailed diagnostics, component-level repair, system calibration, and troubleshooting for advanced technical issues. Includes circuit diagrams and technical data for precise service. Electronic Component Servicing: Specific instructions provided for 'prevention of accidents and damage to equipment when performing servicing, checking and repair operations on fork-lift trucks equipped with electronic components'. Diagram Coverage: Comprehensive coverage of Electrical diagrams and Hydraulic diagrams, essential for understanding the truck's systems and performing complex repairs. 📊 Manual Specifications File Format Document Type: PDF (Portable Document Format) Print Quality Image Resolution: High quality images, circuit diagrams, and schematics suitable for printing. Binding Type Digital Binding: N/A (Digital files) Paper Type Digital Paper Emulation: N/A (Digital files) ⚙️ Engine Specifications Primary Engine Powertrain Type: Electric Motor Drive System (Specific motor details not provided in product info, but it's an AC or DC electric motor for traction and hydraulic functions). Lift Motor: Electric motor for hydraulic pump. Specific ratings not provided, but covered under 'Lift Control System'. Performance Operational Performance: The manual covers settings and test values related to traction and lift control, indicating performance parameters are detailed for these functions. Lift Speed Control: Covered under 'Lift Control System' which likely details factors affecting lift speed and lifting capacity. Traction Control Features: Details on 'Traction Control System' would include acceleration, deceleration, and potentially creep speed control for optimized movement. Fuel System Energy Source: Battery Electric. Manual may cover battery maintenance and charging system checks. 🔧 Transmission Standard Drive System: Electric Drive. Specific transmission type (e.g., gearbox, direct drive) not specified, but covered under Traction Control System. Optional Transmission Features: Manual details 'Traction Control System' suggesting advanced electronic control over drive functions, potentially including variable speed and acceleration profiles. Features Braking Features: Covers Main brake cylinder (single stage), parking brakes, load-bearing wheel brakes, and instructions for brake fluid changes, indicating a robust braking system. Drive Motor: Electric motor for traction. Specific ratings not provided, but covered under 'Traction Control System'. 📐 Dimensions Exterior Truck Type: Electric Reach Truck. Specific dimensional data (length, width, height) not provided, but 'General Truck Data' section likely includes these. Interior Operator Compartment: Operator ergonomics and controls are implicitly covered through operating manuals and component descriptions. Specific interior dimensions not detailed. Cargo Load Capacity Range: Based on model numbers (14, 16, 20, 25), likely capacities range from 1400 kg to 2500 kg (or equivalent in other...
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Jungheinrich Electric Reach Truck ETM14 ETM16 ETM20 ETM25 ETV14 ETV16 ETV20 ETV25 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jungheinrich
Model Family:
Electric Reach Truck
Series Codes:
ETM, ETV
Covered Models:
ETM14, ETM16, ETM20, ETM25, ETV14, ETV16, ETV20, ETV25
Generation
Model Generation:
First Generation (based on production dates)
Codes
Product Identifier:
Jungheinrich Electric Reach Truck ETM14 ETM16 ETM20 ETM25 ETV14 ETV16 ETV20 ETV25 Workshop Service Repair Manual
👋 Introduction
Market Position
Industry Segment:
Industrial Material Handling Equipment - Electric Reach Trucks.
Competitive Analysis
Brand Standing:
Jungheinrich is a leading global manufacturer of material handling equipment, known for its innovative and reliable electric forklifts.
Key Features
Manual Benefits:
Provides original factory data, detailed illustrations, electrical and hydraulic schematics, and comprehensive repair procedures crucial for maintaining operational efficiency and safety of the ETM/ETV series trucks.
Searchable Text Benefit:
Searchable text within PDFs allows for quick access to specific information, improving efficiency during maintenance and repair tasks.
Printable Format Benefit:
Printable manuals provide the flexibility to have physical copies in the workshop for easy reference without screen glare or battery limitations.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive workshop service and repair for Jungheinrich ETM/ETV series electric reach trucks.
Page Count
Total Pages:
Approximately 570 pages (70 + 70 + 500)
Manual Type
Manual Classification:
Factory Workshop Service Manual, Operating Manuals
Language
Documentation Language:
English
Format
Digital Format:
ZIP archive containing multiple PDF files
📖 Manual Coverage
Systems Covered
Primary Systems:
Hydraulic Systems, Electrical Systems, Braking Systems, Lifting Mechanisms (Hoists/Frames), Drive Systems, Steering Systems, Control Systems (Traction, Lift, Steering), Battery Management, Electronic Components.
Braking System Details:
Main brake cylinder (single stage), stopping distances, minimum braking, brake tubes installation, tightening torques for brake systems, brake fluid changes, parking brakes, load-bearing wheel brakes.
Control Systems Coverage:
Detailed coverage of Traction Control System, Lift Control System, and Steering Control System, including fault location and adjustment procedures for models ETM/V 14-25.
Procedures Included
Service Tasks:
Maintenance, Adjustment, Testing, Repair, Troubleshooting, Component Replacement, Installation Instructions, Safety Procedures.
Lifting Gear Procedures:
Hubgerüste (mast adjustment/maintenance), adjustments and maintenance for hoist frames with 'lug-free' profiles, testing values and settings for lifting frames with warm-rolled profiles, length check of load chains.
Safety And Cleaning Procedures:
Instructions for prevention of functional failures and damage during cleaning operations, alongside accident prevention for electronic component servicing.
Fork Tine Procedures:
Includes 'Fork tines' mounting instructions, crucial for ensuring proper installation and safety of the fork attachment.
Component Joint Installation:
Features 'Mounting instructions for cutting ring joints', a critical detail for hydraulic and pneumatic line integrity.
Technical Depth
Repair Complexity:
Detailed diagnostics, component-level repair, system calibration, and troubleshooting for advanced technical issues. Includes circuit diagrams and technical data for precise service.
Electronic Component Servicing:
Specific instructions provided for 'prevention of accidents and damage to equipment when performing servicing, checking and repair operations on fork-lift trucks equipped with electronic components'.
Diagram Coverage:
Comprehensive coverage of Electrical diagrams and Hydraulic diagrams, essential for understanding the truck's systems and performing complex repairs.
📊 Manual Specifications
File Format
Document Type:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High quality images, circuit diagrams, and schematics suitable for printing.
Binding Type
Digital Binding:
N/A (Digital files)
Paper Type
Digital Paper Emulation:
N/A (Digital files)
⚙️ Engine Specifications
Primary Engine
Powertrain Type:
Electric Motor Drive System (Specific motor details not provided in product info, but it's an AC or DC electric motor for traction and hydraulic functions).
Lift Motor:
Electric motor for hydraulic pump. Specific ratings not provided, but covered under 'Lift Control System'.
Performance
Operational Performance:
The manual covers settings and test values related to traction and lift control, indicating performance parameters are detailed for these functions.
Lift Speed Control:
Covered under 'Lift Control System' which likely details factors affecting lift speed and lifting capacity.
Traction Control Features:
Details on 'Traction Control System' would include acceleration, deceleration, and potentially creep speed control for optimized movement.
Fuel System
Energy Source:
Battery Electric. Manual may cover battery maintenance and charging system checks.
🔧 Transmission
Standard
Drive System:
Electric Drive. Specific transmission type (e.g., gearbox, direct drive) not specified, but covered under Traction Control System.
Optional
Transmission Features:
Manual details 'Traction Control System' suggesting advanced electronic control over drive functions, potentially including variable speed and acceleration profiles.
Features
Braking Features:
Covers Main brake cylinder (single stage), parking brakes, load-bearing wheel brakes, and instructions for brake fluid changes, indicating a robust braking system.
Drive Motor:
Electric motor for traction. Specific ratings not provided, but covered under 'Traction Control System'.
📐 Dimensions
Exterior
Truck Type:
Electric Reach Truck. Specific dimensional data (length, width, height) not provided, but 'General Truck Data' section likely includes these.
Interior
Operator Compartment:
Operator ergonomics and controls are implicitly covered through operating manuals and component descriptions. Specific interior dimensions not detailed.
Cargo
Load Capacity Range:
Based on model numbers (14, 16, 20, 25), likely capacities range from 1400 kg to 2500 kg (or equivalent in other units). Specific load capacities would be in 'General Truck Data'.
Reach Mechanism Depth:
Reach mechanism operation and maintenance are covered, but specific reach dimensions are not listed in product info.
Weights
Operational Weight:
Manual may contain Gross Vehicle Weight (GVW) and unladen weight in 'General Truck Data' and 'Truck Maintenance' sections.
🛡️ Safety Features
Ratings
Industry Standards:
Manual emphasizes safety through 'Instructions for the prevention of accidents and damage to equipment', indicating adherence to industrial safety standards.
Active Features
Operational Safety Systems:
Includes 'Stacking aid (STAPHI) - fault location, adjustment and function', 'Lowering brakes and line break safety devices', 'Check of the line break safety device' – features designed to prevent accidents during operation and load handling.
Passive Features
Structural Safety:
Coverage of 'Fork tines' mounting instructions and 'Length check of load chains' relates to the integrity of load-bearing components. Braking system details also contribute to passive safety.
💡 Technology Features
Infotainment
Operator Interface:
While not traditional infotainment, the manual covers 'Battery discharge monitor (EW) / operating hour meter (BZ) with LCD', indicating basic electronic display and monitoring capabilities for the operator.
Driver Assistance
Operational Aids:
Features like 'Stacking aid (STAPHI)' and sophisticated 'Traction Control System', 'Lift Control System', and 'Steering Control System' provide significant operational assistance and automation.
Stacking Aid Functionality:
STAPHI (Stacking Aid) provides automated mast control or positioning assistance, enhancing productivity and reducing operator fatigue.
Connectivity
Diagnostic Features:
The presence of detailed electrical and hydraulic diagrams, along with fault location for systems like STAPHI, suggests diagnostic port access or electronic diagnostic capabilities for fault finding.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
The 'Truck Maintenance' section provides guidance for regular servicing. Specific intervals for lubrication, inspections, and fluid changes would be detailed therein.
Fluid Specifications
Hydraulic Fluid:
'Changing of the brake fluid' is specified. Hydraulic system fluid type and capacity are likely detailed in the 'General Truck Data / Test and Setting Values' or 'Truck Maintenance' sections.
Brake Fluid Type:
Specific DOT rating for brake fluid would be detailed in the manual when discussing brake fluid changes, likely DOT 3 or DOT 4 for industrial equipment.
Known Issues
Common Faults And Repairs:
The manual's detailed troubleshooting for Traction Control, Lift Control, and Steering Control systems, along with specific component adjustments (e.g., for hoist frames, brakes), implies coverage for common wear and tear or calibration issues inherent to these systems.
Hoist Frame Alignment:
Detailed procedures for 'adjustment and maintenance for hoist frames' and 'Testing values and settings for lifting frames' address potential issues with mast alignment and smooth operation.
Ew Bz Monitor Issues:
Fault location for the Battery discharge monitor (EW) / operating hour meter (BZ) suggests potential for addressing display or sensor issues.
Brake System Wear:
Procedures for brake fluid changes, stopping distances, and load-bearing wheel brakes indicate that wear and tear on the braking system is a key maintenance focus.
📚 Vehicle History
Brand Heritage
Company Focus:
Jungheinrich has a long history in developing and manufacturing material handling equipment, with a strong emphasis on electric powered solutions.
Model Evolution
Series Development:
The ETM/ETV series represents Jungheinrich's line of electric reach trucks, with these specific models covering a particular production period.
Production
Production Period:
August 1995 to May 1999 for all covered models (ETM14/16/20/25, ETV14/16/20/25).
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