🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R ER-6f Codes Chassis Code: ER650A Engine Code Prefix: ER650AE Generation First Generation Years: 2005-2011 👋 Introduction Market Position Segment: Sportbike/Naked Sportbike Target Audience: New riders, commuters, sport touring enthusiasts Competitive Analysis Competitors: Suzuki SV650, Honda CBF600, Yamaha FZ6 Key Features Engine Configuration: Parallel-twin Design Philosophy: Balanced performance, comfort, and economy 📋 Manual Details Coverage Areas Covered Model Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, lubrication, cooling system, fuel system, ignition system, exhaust system Transmission: Clutch operation, gearbox disassembly and assembly, gear inspection, shift mechanism Chassis: Frame inspection, suspension (front forks, rear shock), steering system, wheel bearings, swingarm Brakes: Front and rear brake system servicing, hydraulic components, pad replacement, fluid bleeding, ABS system (if applicable) Electrical: Wiring diagrams, lighting system, ignition switch, battery, charging system, starter motor, ECU diagnostics, sensor troubleshooting Bodywork: Fairing removal and installation, seat, fuel tank, fenders, body panel alignment, fasteners Procedures Included Maintenance: Regular service checks, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks Troubleshooting: Diagnostic flowcharts, common problem identification, error code interpretation, electrical system faults Repair: Component-specific repair instructions, assembly and disassembly steps, torque specifications, seal replacement Disassembly Assembly: Detailed step-by-step instructions for major components and sub-assemblies Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and chassis rebuilds 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, DOHC, Parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Est: 78.2 HP @ 8,000 RPM (approx.) Torque Est: 63.7 Nm @ 6,000 RPM (approx.) Fuel System Fuel Delivery: Fuel Injection Throttle Body: Dual 38mm Keihin Lubrication Oil Capacity W Filter: 3.0 L (approx.) Cooling System Coolant Capacity: 1.7 L (approx.) 🔧 Transmission Standard Type: 6-speed, constant mesh Features Clutch: Wet, multi-disc Fluid Specifications Transmission Oil Type: API GL-4, SAE 10W-40 📐 Dimensions Exterior Length Overall: 2,115 mm (83.3 in) Width Overall: 770 mm (30.3 in) Height Overall: 1,190 mm (46.9 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 150 mm (5.9 in) Weights Dry Weight Est: 174 kg (383.6 lbs) Curb Weight Est: 190 kg (418.9 lbs) Fuel Capacity Fuel Tank Capacity: 15.5 L (4.1 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles in traditional automotive sense Active Features Braking System: Dual hydraulic disc front, Single hydraulic disc rear (ABS optional on some models/markets) Lighting: Halogen headlamp, LED taillight Passive Features Frame Construction: High-tensile steel perimeter frame 💡 Technology Features Infotainment Display Type: Digital LCD instrument cluster Features: Speedometer, tachometer, fuel gauge, clock, odometer, trip meters, coolant temperature indicator Driver Assistance ABS: Optional on certain models and markets Connectivity Features: N/A (basic instrumentation) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Valve Clearance Interval: Every 12,000 km (7,500 miles) or 12 months Air Filter Cleaning: Every 6,000 km (3,700 miles) Fluid Specifications Engine Oil Type: API SG/SH/SJ/SL/SM or JASO MA, SAE 10W-40 Coolant Type: Kawasaki All-Season coolant or equivalent (50/50 mix of ethylene glycol and distilled water) Brake Fluid Type: DOT 4 Known Issues Common Wear Item: Clutch plates, chain and sprockets, brake pads Potential Faults: Stalling at low RPMs (can be related to ECU mapping or TPS adjustment), fuel pump relay issues (less common) Torque Values Engine Oil Drain Plug: 22 Nm (16.2 lb-ft) Front Axle Nut: 58 Nm (43 lb-ft) Rear Axle Nut: 113 Nm (83 lb-ft) 📚 Vehicle History Brand Heritage Manufacturer: Kawasaki Heavy Industries Motorcycle & Engine Company Model Evolution Predecessor: Varied, evolved from earlier Kawasaki parallel-twins Successor: Ninja 650 (ER650J onwards) Production Production Start Year: 2005 Production End Year: 2011 (for this specific generation/variant) Manufacturing Locations: Japan (primarily), other international facilities 🏆 Awards & Recognition Recognitions Market Acclaim: Praised for its usability, balance, and value for money by motorcycle publications Ratings Owner Satisfaction: Generally high, especially for its intended purpose as a versatile all-rounder