Kawasaki D-TRACKER X 2009-2012 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: D-TRACKER X Model Years: 2009, 2010, 2011, 2012 Codes Chassis Codes: Likely varies by region, but typically associated with the KLX250 platform. Engine Codes: Likely relates to the DOHC, 4-stroke, single-cylinder, liquid-cooled engine found in the KLX250 series. 👋 Introduction Market Position Market Position: Positioned as an essential resource for owners and mechanics seeking accurate, factory-level information for the Kawasaki D-TRACKER X. Competitive Analysis Competitive Analysis: Distinguishes itself as an 'Actual Genuine Repair Service Factory Manual', not a third-party alternative, emphasizing its authenticity and comprehensiveness. Key Features Key Features: Complete factory coverage, detailed illustrations and diagrams, troubleshooting guide, step-by-step instructions, printable format, potential for significant cost savings on labor. Cost Savings Potential: $50 - $60 per hour savings on shop labor costs by enabling DIY servicing. 📋 Manual Details Coverage Areas Coverage Areas: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix. Page Count Page Count: Hundreds of pages (exact number not specified, but described as 'complete official full'). Manual Type Manual Type: Factory Service Repair Manual. Language Language: English. Format Format: PDF Download. 📖 Manual Coverage Systems Covered Systems Covered: Engine (top end, lubrication, removal/installation), Fuel System, Cooling System, Clutch, Transmission, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wheels & Tires. Engine Top End Coverage: Cylinder head, valves, camshafts, timing system, pistons, cylinders. Fuel System Coverage: Carburetor or Fuel Injection system components, fuel pump, fuel lines, fuel tank, petcock. Cooling System Coverage: Radiator, cooling fan, water pump, coolant hoses, thermostat. Electrical System Coverage: Ignition system, charging system (stator, rectifier/regulator), battery, lighting, starter system, wiring diagrams, fuses. Procedures Included Procedures Included: Maintenance, diagnostics, repair, rebuilding, refurbishment, restoration, troubleshooting, tune-ups, electrical system tracing and verification, engine management system analysis. Engine Rebuilding Procedures: Detailed instructions for disassembly, inspection, measurement, and reassembly of engine components. Suspension Adjustment Procedures: Information on front fork adjustments (preload, compression, rebound damping if applicable) and rear shock adjustments (preload, damping). Brake System Repair: Calipers, master cylinders, lines, pads, rotors, bleeding procedures. Wiring Diagram Analysis: Comprehensive wiring diagrams to aid in tracing electrical faults and understanding system operation. Technical Depth Technical Depth: Comprehensive, detailed, step-by-step procedures for factory-trained technicians and owners. Covers fundamentals to advanced diagnostics and repair. Includes 'secret techniques used by top mechanics'. 📊 Manual Specifications File Format File Format: PDF. Searchability: Searchable PDF allows for quick location of specific topics and procedures. Print Quality Print Quality: High resolution, printable without restriction. Individual pages or entire manual can be printed. Binding Type Binding Type: Digital download (printable). Paper Type Paper Type: Not applicable (digital format, user prints on desired paper). ⚙️ Engine Specifications Primary Engine Engine Type: DOHC, 4-stroke, single-cylinder, liquid-cooled. (Based on typical D-Tracker X/KLX250 platform). Displacement: Approximately 249cc (Based on typical D-Tracker X/KLX250 platform). Bore X Stroke: Typically 72.0 mm x 61.3 mm (Based on KLX250 engine specifications). Compression Ratio: Typically around 11.0:1 (Based on KLX250 engine specifications). Performance Horsepower: Specific figures not provided in product description, but generally in the 20-25 HP range for this class of motorcycle. Torque: Specific figures not provided in product description, but generally in the 18-20 Nm range for this class of motorcycle. Fuel System Fuel Injection Type: Likely Electronic Fuel Injection (EFI) for these model years, especially for emission compliance and performance. 🔧 Transmission Standard Transmission Type: Likely a 6-speed constant mesh transmission. Optional Optional Transmissions: Not applicable for this model. Features Clutch Type: Likely wet multi-plate clutch. 📐 Dimensions Exterior Length: Specific figures not provided in product description. Refer to manual for precise measurements. Width: Specific figures not provided in product description. Refer to manual for precise measurements. Height: Specific figures not provided in product description. Refer to manual for precise measurements. Weights Curb Weight: Typically around 130-140 kg (dry weight). Manual will provide exact figures. 🛡️ Safety Features Ratings Safety Ratings: Motorcycle safety ratings are generally not provided in the same manner as automobiles. The manual will cover braking system operation and maintenance. Active Features Active Safety Features: Disc brakes (front and rear). ABS was likely an optional feature depending on the market and specific trim level. Manual covers brake system diagnostics and repair. Passive Features Passive Safety Features: Frame integrity, rider controls, ergonomic design contributing to stable operation. Manual covers frame inspection and steering head bearing maintenance. 💡 Technology Features Infotainment Infotainment Systems: Basic digital or analog instrument cluster with speedometer, tachometer, odometer, trip meter, and indicator lights. No advanced infotainment systems. Driver Assistance Driver Assistance Features: None in the automotive sense. The manual covers the operation of the vehicle's controls for optimal rider input. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Service Intervals: Detailed service intervals for oil changes, filter replacements, valve clearance checks, chain adjustments, brake inspections,...
Likely varies by region, but typically associated with the KLX250 platform.
Engine Codes:
Likely relates to the DOHC, 4-stroke, single-cylinder, liquid-cooled engine found in the KLX250 series.
👋 Introduction
Market Position
Market Position:
Positioned as an essential resource for owners and mechanics seeking accurate, factory-level information for the Kawasaki D-TRACKER X.
Competitive Analysis
Competitive Analysis:
Distinguishes itself as an 'Actual Genuine Repair Service Factory Manual', not a third-party alternative, emphasizing its authenticity and comprehensiveness.
Key Features
Key Features:
Complete factory coverage, detailed illustrations and diagrams, troubleshooting guide, step-by-step instructions, printable format, potential for significant cost savings on labor.
Cost Savings Potential:
$50 - $60 per hour savings on shop labor costs by enabling DIY servicing.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Page Count
Page Count:
Hundreds of pages (exact number not specified, but described as 'complete official full').
Comprehensive wiring diagrams to aid in tracing electrical faults and understanding system operation.
Technical Depth
Technical Depth:
Comprehensive, detailed, step-by-step procedures for factory-trained technicians and owners. Covers fundamentals to advanced diagnostics and repair. Includes 'secret techniques used by top mechanics'.
📊 Manual Specifications
File Format
File Format:
PDF.
Searchability:
Searchable PDF allows for quick location of specific topics and procedures.
Print Quality
Print Quality:
High resolution, printable without restriction. Individual pages or entire manual can be printed.
Binding Type
Binding Type:
Digital download (printable).
Paper Type
Paper Type:
Not applicable (digital format, user prints on desired paper).
⚙️ Engine Specifications
Primary Engine
Engine Type:
DOHC, 4-stroke, single-cylinder, liquid-cooled. (Based on typical D-Tracker X/KLX250 platform).
Displacement:
Approximately 249cc (Based on typical D-Tracker X/KLX250 platform).
Bore X Stroke:
Typically 72.0 mm x 61.3 mm (Based on KLX250 engine specifications).
Compression Ratio:
Typically around 11.0:1 (Based on KLX250 engine specifications).
Performance
Horsepower:
Specific figures not provided in product description, but generally in the 20-25 HP range for this class of motorcycle.
Torque:
Specific figures not provided in product description, but generally in the 18-20 Nm range for this class of motorcycle.
Fuel System
Fuel Injection Type:
Likely Electronic Fuel Injection (EFI) for these model years, especially for emission compliance and performance.
🔧 Transmission
Standard
Transmission Type:
Likely a 6-speed constant mesh transmission.
Optional
Optional Transmissions:
Not applicable for this model.
Features
Clutch Type:
Likely wet multi-plate clutch.
📐 Dimensions
Exterior
Length:
Specific figures not provided in product description. Refer to manual for precise measurements.
Width:
Specific figures not provided in product description. Refer to manual for precise measurements.
Height:
Specific figures not provided in product description. Refer to manual for precise measurements.
Weights
Curb Weight:
Typically around 130-140 kg (dry weight). Manual will provide exact figures.
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety ratings are generally not provided in the same manner as automobiles. The manual will cover braking system operation and maintenance.
Active Features
Active Safety Features:
Disc brakes (front and rear). ABS was likely an optional feature depending on the market and specific trim level. Manual covers brake system diagnostics and repair.
Passive Features
Passive Safety Features:
Frame integrity, rider controls, ergonomic design contributing to stable operation. Manual covers frame inspection and steering head bearing maintenance.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic digital or analog instrument cluster with speedometer, tachometer, odometer, trip meter, and indicator lights. No advanced infotainment systems.
Driver Assistance
Driver Assistance Features:
None in the automotive sense. The manual covers the operation of the vehicle's controls for optimal rider input.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Service Intervals:
Detailed service intervals for oil changes, filter replacements, valve clearance checks, chain adjustments, brake inspections, etc., are provided within the manual. Typically, oil changes are recommended every 1,500-3,000 km or 6-12 months.
Fluid Specifications
Engine Oil Type:
Likely SAE 10W-40 API SG or higher, or specific Kawasaki branded oil. Manual will specify exact viscosity and API classification.
Coolant Type:
Ethylene glycol-based, permanent type anti-freeze/coolant with distilled water. Manual will specify mixture ratio and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1 (depending on system specification). Manual will specify exact type and capacity.
Transmission Oil Type:
Motorcycle-specific gear oil or API GL-1 SAE 80 or 90. Manual will specify.
Engine Oil Capacity:
Approximately 1.4 - 1.7 liters without filter change, and 1.6 - 1.9 liters with filter change. Manual will specify exact capacity.
Known Issues
Common Issues:
While not explicitly listed in the product description, common issues for this era of single-cylinder motorcycles can include carburetor synchronization (if applicable), fuel system cleanliness, chain and sprocket wear, and electrical connections. The manual's troubleshooting section will address specific known faults.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and innovation across various segments, including off-road and dual-sport motorcycles.
Model Evolution
Model Evolution:
The D-TRACKER X is a derivative of the KLX250, typically featuring larger front wheels (21-inch) and more street-oriented tires compared to the KLX250SR or KLX250S, often blurring the lines between supermoto and dual-sport.
Production
Production Years Covered:
2009-2012.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards for this particular model year are not detailed in the product description, but Kawasaki models generally receive positive reviews for their performance and reliability in their respective segments.