🏷️ Basic Information Identification Make: Kawasaki Model: EX250-H2 Year: 1991 Codes Chassis Code: EX250-H2 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills and independent service professionals. Key Features Vendor Advantage: Provides the same information as authorized dealer service departments, enabling significant cost savings on repairs. Ease Of Use: Easy-to-follow, step-by-step instructions with pictures and diagrams. Completeness: Comprehensive and intact, with no missing or corrupt parts/pages, covering all major topics. Competitive Analysis Differentiation: Vehicle-specific information, not generic. Direct replacement for technician manuals used in dealerships. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting Secondary Coverage: Specifications, Diagrams, Wiring Schematics Page Count Estimated Page Count: Referenced by detailed topic listings, indicating comprehensive coverage, exact count not specified but implies a substantial volume typical of factory service manuals. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Viewing Devices: Viewable on PC, Mac, phones, and ebook readers like Amazon Kindle. Digital Features: Searchable text within PDF for quick information retrieval. 📖 Manual Coverage Systems Covered Engine: Engine Specifications, Engine Removal and Installation, Fuel System, Intake & Exhaust Drivetrain: Transmission, Drive Chain, Sprockets Chassis And Suspension: Steering System, Shocks Electrical And Lighting: Electrical System, Wiring Diagram Bodywork And Cosmetics: Body Work Maintenance And Routine Checks: Routine Maintenance, Periodic Checks and Adjustments, Lubrication, Cooling System Exhaust System: Intake & Exhaust systems covered, including diagnostics and potential repair/replacement. Wheel And Tire: While not explicitly listed, manual typically covers wheel bearing maintenance, tire pressure, and specifications. Brake System: Detailed procedures for brake system maintenance, including caliper service, fluid changes, and adjustments. Procedures Included Repair Procedures: Step-by-step repair instructions for all major systems. Troubleshooting: Advanced Troubleshooting guidance for diagnosing and resolving issues. Diagrams And Illustrations: Includes diagrams and illustrations to aid in repair and understanding. Engine Rebuild: Detailed procedures for engine removal, installation, and internal component servicing are included. Electrical Diagnostics: Comprehensive guidance for troubleshooting the electrical system, supported by a detailed wiring diagram. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced repair and diagnostics, equivalent to factory dealer service departments. 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with all versions of Windows and Mac. Print Quality Printability: Yes, all pages are printable for workshop use. Readability: Accurate, clear, and concise text with illustrations for ease of understanding. Binding Type Binding: Not applicable for digital PDF format, but printable pages allow for custom binding. Paper Type Paper Type: Not applicable for digital PDF format. Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline-twin, 4-stroke (typical for EX250 lineage, specific details within manual). Displacement: 249cc (common for this model series, confirmed within manual). Performance Horsepower: Referenced in specifications section of the manual (e.g., approx. 30-35 hp at peak, specific figure to be found within manual). Torque: Referenced in specifications section of the manual (specific figure to be found within manual). Fuel System Fuel Delivery: Carbureted (typically twin carburetors for this era and displacement, detailed in fuel system section). Fuel Type: Unleaded gasoline (specified in manual). Carburetor Details: Specifics on carburetor size, type (e.g., Mikuni VM series), and jetting are detailed in the fuel system section. Cooling System Cooling Method: Liquid-cooled (standard for EX250 series, details in cooling system section). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh (typical for this model, detailed in transmission section). Features Clutch Type: Wet multi-disc (standard for Kawasaki sportbikes of this era, detailed in transmission section). Gear Ratios: Specific gear ratios are detailed in the 'Transmission' section of the manual. 📐 Dimensions Exterior Model Designation: EX250-H2 (Ninja 250R or similar sportbike fairing) Weights Dry Weight: Approx. 308 lbs (140 kg) - specific value to be confirmed in manual specifications. 🛡️ Safety Features Active Features Braking System: Front disc brake, Rear drum brake (typical configuration for this model, details in manual). Passive Features Frame Type: Semi-double cradle steel frame (typical for EX250 series, details in manual). 💡 Technology Features Infotainment Infotainment System: N/A for this model year; basic analog instrumentation. Driver Assistance Driver Assistance Features: N/A for this model year; focus on core mechanical and electrical systems. Connectivity Connectivity Features: N/A for this model year; no electronic connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-4,000 miles or 6 months, as detailed in the 'Routine Maintenance' section of the manual. Spark Plug Replacement: Recommended at specific mileage intervals, outlined in the 'Periodic Checks and Adjustments' section. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., 10W-40 motorcycle specific oil is common). Coolant Type: Refer to manual for type and mixture ratio (typically ethylene glycol-based antifreeze). Brake Fluid Type: Refer to manual for specification (likely DOT 3 or DOT 4). Transmission Oil Type: Refer to manual for specific transmission fluid type and capacity (likely API GL-4 or GL-5 gear...