Kawasaki GPZ900R (GPz 900 R) Motorcycle Service Repair Manual 1984-1990
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🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GPZ900R
Model Designation:
GPz 900 R
Codes
Chassis Prefix:
JKAZX2A1
Frame Number Variations:
JKAZX2A1□E, JKAZX2A1□F, JKAZX2A1□G, JKAZX2A1□K, JKAZX2A1□L, ZX900A-
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Key Features
Value Proposition:
Inexpensive way to keep your vehicle working properly, save money on repairs
Content Highlight:
Hundreds of photos and illustrations
Availability
Delivery:
Instant Download
Payment Methods:
All Major Credit/Debit Cards and Paypal
📋 Manual Details
Coverage Areas
Years Covered:
1984, 1985, 1986, 1987, 1988, 1989, 1990
Model Variants:
ZX900-A1, ZX900-A2, ZX900-A3, ZX900-A4, ZX900-A5, ZX900-A5A, ZX900-A6, ZX900-A7
Page Count
Total Pages:
294
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete tear down and rebuild, Engine Top End, Engine Lubrication System, Crankshaft/Transmission
Fuel System:
Fuel System
Cooling System:
Cooling System
Drivetrain:
Clutch, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive
Chassis:
Brakes, Suspension, Steering, Controls, Frame
Electrical:
Electrical System
Supplements:
Supplement - 1986 Model, Supplement - 1987 Model, Supplement - 1988, 1989 Model, Supplement - 1990 Model
Procedures Included
Repair Procedures:
Complete tear down and rebuild, diagnostic and repair procedures, step-by-step instructions
Maintenance:
Maintenance, service
Troubleshooting:
Troubleshooting
Technical Depth
Depth:
Comprehensive service and repair information, detailed illustrations, diagrams, wiring schematics, torque specs, part diagrams
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc.
Print Quality
Readability:
Clear, intact, no missing/corrupt pages/sections
Zoom Capability:
Yes
Printing Capability:
Printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Media:
Digital
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline-4
Displacement:
897cc (54.7 cu in)
Bore X Stroke:
70.5 mm x 55.0 mm (2.78 in x 2.17 in)
Compression Ratio:
10.2:1
Performance
Horsepower:
Approx. 115 hp @ 9,500 rpm (varies by market/tune)
Torque:
Approx. 60 lb-ft @ 7,500 rpm (varies by market/tune)
Fuel System
Carburetion:
4x Keihin CVK34 carburetors
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,205 mm (86.8 in)
Width:
Approx. 740 mm (29.1 in)
Height:
Approx. 1,210 mm (47.6 in)
Weights
Dry Weight:
Approx. 223 kg (492 lbs)
Wet Weight:
Approx. 247 kg (545 lbs)
🛡️ Safety Features
Active Features
Braking System:
Dual 290mm discs with twin-piston calipers (front), Single 270mm disc with twin-piston caliper (rear)
Suspension Front:
41mm telescopic fork with anti-dive system (Uni-Trak)
Suspension Rear:
Uni-Trak monoshock with adjustable preload and damping
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, tachometer, fuel gauge, temperature gauge, indicator lights.
Driver Assistance
Performance Aids:
Anti-dive front suspension (AVDS - Automatic Variable Damping System on some models/markets), Uni-Trak rear suspension.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage/time intervals (typically every 3,000-6,000 miles or annually)
Valve Adjustment:
Refer to manual for specific mileage intervals (e.g., 7,500-15,000 miles)
Fluid Specifications
Engine Oil Type:
API SE, SF, or SG grade, SAE 10W-40 recommended (refer to manual for precise specification)
Coolant Type:
Ethylene glycol-based antifreeze with distilled water (50/50 mix recommended)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Wear Items:
Cam chain tensioner, carburetor synchronization, potential for oil leaks from engine seals, rear shock absorber (depending on usage and maintenance).
Electrical Components:
Wiring harness integrity, rectifier/regulator units can be prone to failure over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Model Evolution
Significance:
Revolutionary sportbike that set new performance standards for its era, pioneering features like the monoshock rear suspension and efficient liquid-cooled engine in a large displacement sportbike. Often credited with shaping the modern sportbike segment.
Production
Introduction Year:
1984
Production End Year:
1990 (for models covered by this manual)
🏆 Awards & Recognition
Recognitions
Impact:
Widely regarded as one of the most important motorcycles of the 1980s, influencing sportbike design for years to come. Often cited in 'best bikes' lists.
Complete tear down and rebuild, diagnostic and repair procedures, step-by-step instructions
Maintenance:
Maintenance, service
Troubleshooting:
Troubleshooting
Technical Depth
Depth:
Comprehensive service and repair information, detailed illustrations, diagrams, wiring schematics, torque specs, part diagrams
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc.
Print Quality
Readability:
Clear, intact, no missing/corrupt pages/sections
Zoom Capability:
Yes
Printing Capability:
Printable
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Media:
Digital
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline-4
Displacement:
897cc (54.7 cu in)
Bore X Stroke:
70.5 mm x 55.0 mm (2.78 in x 2.17 in)
Compression Ratio:
10.2:1
Performance
Horsepower:
Approx. 115 hp @ 9,500 rpm (varies by market/tune)
Torque:
Approx. 60 lb-ft @ 7,500 rpm (varies by market/tune)
Fuel System
Carburetion:
4x Keihin CVK34 carburetors
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,205 mm (86.8 in)
Width:
Approx. 740 mm (29.1 in)
Height:
Approx. 1,210 mm (47.6 in)
Weights
Dry Weight:
Approx. 223 kg (492 lbs)
Wet Weight:
Approx. 247 kg (545 lbs)
🛡️ Safety Features
Active Features
Braking System:
Dual 290mm discs with twin-piston calipers (front), Single 270mm disc with twin-piston caliper (rear)
Suspension Front:
41mm telescopic fork with anti-dive system (Uni-Trak)
Suspension Rear:
Uni-Trak monoshock with adjustable preload and damping
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, tachometer, fuel gauge, temperature gauge, indicator lights.
Driver Assistance
Performance Aids:
Anti-dive front suspension (AVDS - Automatic Variable Damping System on some models/markets), Uni-Trak rear suspension.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage/time intervals (typically every 3,000-6,000 miles or annually)
Valve Adjustment:
Refer to manual for specific mileage intervals (e.g., 7,500-15,000 miles)
Fluid Specifications
Engine Oil Type:
API SE, SF, or SG grade, SAE 10W-40 recommended (refer to manual for precise specification)
Coolant Type:
Ethylene glycol-based antifreeze with distilled water (50/50 mix recommended)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Wear Items:
Cam chain tensioner, carburetor synchronization, potential for oil leaks from engine seals, rear shock absorber (depending on usage and maintenance).
Electrical Components:
Wiring harness integrity, rectifier/regulator units can be prone to failure over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Model Evolution
Significance:
Revolutionary sportbike that set new performance standards for its era, pioneering features like the monoshock rear suspension and efficient liquid-cooled engine in a large displacement sportbike. Often credited with shaping the modern sportbike segment.
Production
Introduction Year:
1984
Production End Year:
1990 (for models covered by this manual)
🏆 Awards & Recognition
Recognitions
Impact:
Widely regarded as one of the most important motorcycles of the 1980s, influencing sportbike design for years to come. Often cited in 'best bikes' lists.