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Kawasaki GTR1400 2012 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: GTR1400 Year: 2012 Model Designation: Concours 14 ABS Vehicle Type: Sport Tourer Motorcycle 👋 Introduction Market Position Category: Premium Sport Touring Motorcycle Target Riders: Riders prioritizing comfort, performance, and long-distance touring capability Competitive Analysis Key Competitors: BMW R1200RT, Honda ST1300, Yamaha FJR1300 Key Features Engine Type: In-line Four Cylinder, Liquid-Cooled Drivetrain: Shaft Drive Braking System: K-ACT (Kawasaki Advanced Coactive-braking Technology) with ABS Ergonomics: Adjustable windscreen, comfortable seating for rider and passenger 📋 Manual Details Coverage Areas Overall Coverage: Full Service Repair Diagnostic Coverage: Extensive diagnostic procedures Repair Coverage: Detailed repair and rebuild procedures Maintenance Coverage: Comprehensive maintenance schedules and procedures Electrical Coverage: Detailed wiring diagrams and electrical troubleshooting Bodywork Coverage: Body panel removal, repair, and adjustment Suspension Coverage: Front fork and rear shock absorber service Braking System Coverage: ABS and non-ABS brake system servicing Page Count Estimated Pages: Over 800 pages (typical for full service manuals of this caliber) Manual Type Type: Full Service Repair Manual Target Audience: Professional Technicians and DIY Mechanics Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, assembly, timing, valve clearance Fuel System: Fuel injection system, fuel pump, injectors, throttle body Ignition System: Ignition coils, spark plugs, ECU control Cooling System: Radiator, water pump, thermostat, coolant flow Exhaust System: Exhaust manifold, catalytic converter, mufflers Transmission Clutch: Clutch operation, replacement, gearbox servicing Drivetrain: Shaft drive, final drive unit maintenance Braking System: Hydraulic system, brake pads, discs, ABS unit, bleeding procedures Suspension Steering: Front fork internals, rear shock absorber, steering head bearings Electrical System: Battery, charging system, lighting, starter, ECU, sensors, instrumentation Body Chassis: Fairing removal, seat, fuel tank, frame components, luggage systems Procedures Included Routine Maintenance: Oil changes, filter replacements, chain/shaft drive checks, tire pressure Scheduled Maintenance: Service interval checks and adjustments Troubleshooting: Diagnostic flowcharts and symptom-based problem solving Engine Rebuild: Complete engine overhaul, piston replacement, crank assembly Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams Suspension Overhaul: Fork seal replacement, shock absorber service Brake System Service: Brake pad replacement, caliper overhaul, ABS system diagnostics Technical Depth Depth: Comprehensive, from basic maintenance to full engine rebuild and electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Searchable: Likely text-searchable due to PDF format Print Quality Printability: High-quality, full printable pages Binding Type Binding: Not applicable (Digital download) Paper Type Paper Quality: Not applicable (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: 1352cc, Four-Stroke, DOHC, Four Valves per Cylinder, Liquid-Cooled Inline-Four Bore X Stroke: 84.0 x 61.0 mm Compression Ratio: 11.0:1 Fuel Induction: Fuel Injection with Mikuni 40mm throttle bodies Lubrication: Forced lubrication, wet sump Performance Horsepower: Approximately 155 hp @ 8,800 rpm (claimed) Torque: Approximately 102 lb-ft @ 6,200 rpm (claimed) Fuel System Fuel Type: Unleaded gasoline, 91 octane or higher recommended Fuel Tank Capacity: 6.0 US gallons (22.7 Liters) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A (Standard 6-speed) Features Clutch Type: Wet, multiple-disc, back-torque limiter Final Drive: Shaft drive, sealed O-ring chain 📐 Dimensions Exterior Overall Length: 87.0 in (2210 mm) Overall Width: 31.3 in (795 mm) Overall Height: 57.5 in (1460 mm) (with adjustable windscreen in highest position) Wheelbase: 57.5 in (1460 mm) Weights Curb Weight: 675.9 lbs (306.6 kg) (wet) 🛡️ Safety Features Ratings ABS System: Kawasaki Advanced Coactive-braking Technology (K-ACT) with ABS Active Features Traction Control: N/A (Not equipped with traction control) Combined Braking: K-ACT provides linked braking action Passive Features Frame Construction: Monocoque aluminum frame for rigidity and weight distribution 💡 Technology Features Infotainment Instrumentation: Multi-function LCD display with analog tachometer, digital speedometer, fuel gauge, gear position indicator, clock, odometer, dual trip meters, maintenance reminder, and ABS indicator. Driver Assistance ABS: Integrated K-ACT ABS provides intelligent brake force distribution. Connectivity Accessory Ports: Provision for accessory power outlets. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,700 miles (6,000 km) or 6 months Valve Clearance Interval: Every 15,000 miles (24,000 km) Spark Plug Replacement: Every 7,500 miles (12,000 km) Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil Engine Oil Capacity: 4.4 US qt (4.2 L) with filter change Coolant Type: Kawasaki Motorcycle Coolant (KCL-1) or equivalent ethylene glycol based antifreeze with distilled water (50:50 mix) Brake Fluid Type: DOT 4 Final Drive Oil Type: SAE 80W-90 hypoid gear oil (API GL-5) Known Issues Common Complaints: Occasional reports of ECU heat issues in very hot climates, clutch slave cylinder seal leaks, and potential for electrical gremlins if not properly maintained. 📚 Vehicle History Brand Heritage Kawasaki Motorcycles: Kawasaki Heavy Industries, Ltd. has a long and storied history in motorcycle manufacturing, known for performance and innovation. Model Evolution Concours Lineage: The...
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Kawasaki GTR1400 2012 Full Service Repair ManualKawasaki GTR1400 2012 Full Service Repair ManualKawasaki GTR1400 2012 Full Service Repair ManualKawasaki GTR1400 2012 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
GTR1400
Year:
2012
Model Designation:
Concours 14 ABS
Vehicle Type:
Sport Tourer Motorcycle
👋 Introduction
Market Position
Category:
Premium Sport Touring Motorcycle
Target Riders:
Riders prioritizing comfort, performance, and long-distance touring capability
Competitive Analysis
Key Competitors:
BMW R1200RT, Honda ST1300, Yamaha FJR1300
Key Features
Engine Type:
In-line Four Cylinder, Liquid-Cooled
Drivetrain:
Shaft Drive
Braking System:
K-ACT (Kawasaki Advanced Coactive-braking Technology) with ABS
Ergonomics:
Adjustable windscreen, comfortable seating for rider and passenger
📋 Manual Details
Coverage Areas
Overall Coverage:
Full Service Repair
Diagnostic Coverage:
Extensive diagnostic procedures
Repair Coverage:
Detailed repair and rebuild procedures
Maintenance Coverage:
Comprehensive maintenance schedules and procedures
Electrical Coverage:
Detailed wiring diagrams and electrical troubleshooting
Bodywork Coverage:
Body panel removal, repair, and adjustment
Suspension Coverage:
Front fork and rear shock absorber service
Braking System Coverage:
ABS and non-ABS brake system servicing
Page Count
Estimated Pages:
Over 800 pages (typical for full service manuals of this caliber)
Manual Type
Type:
Full Service Repair Manual
Target Audience:
Professional Technicians and DIY Mechanics
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Printability:
Full Printable
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, timing, valve clearance
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body
Ignition System:
Ignition coils, spark plugs, ECU control
Cooling System:
Radiator, water pump, thermostat, coolant flow
Exhaust System:
Exhaust manifold, catalytic converter, mufflers
Transmission Clutch:
Clutch operation, replacement, gearbox servicing
Drivetrain:
Shaft drive, final drive unit maintenance
Braking System:
Hydraulic system, brake pads, discs, ABS unit, bleeding procedures
Suspension Steering:
Front fork internals, rear shock absorber, steering head bearings
Electrical System:
Battery, charging system, lighting, starter, ECU, sensors, instrumentation
Body Chassis:
Fairing removal, seat, fuel tank, frame components, luggage systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain/shaft drive checks, tire pressure
Scheduled Maintenance:
Service interval checks and adjustments
Troubleshooting:
Diagnostic flowcharts and symptom-based problem solving
Engine Rebuild:
Complete engine overhaul, piston replacement, crank assembly
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams
Suspension Overhaul:
Fork seal replacement, shock absorber service
Brake System Service:
Brake pad replacement, caliper overhaul, ABS system diagnostics
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine rebuild and electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely text-searchable due to PDF format
Print Quality
Printability:
High-quality, full printable pages
Binding Type
Binding:
Not applicable (Digital download)
Paper Type
Paper Quality:
Not applicable (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
1352cc, Four-Stroke, DOHC, Four Valves per Cylinder, Liquid-Cooled Inline-Four
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
11.0:1
Fuel Induction:
Fuel Injection with Mikuni 40mm throttle bodies
Lubrication:
Forced lubrication, wet sump
Performance
Horsepower:
Approximately 155 hp @ 8,800 rpm (claimed)
Torque:
Approximately 102 lb-ft @ 6,200 rpm (claimed)
Fuel System
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Fuel Tank Capacity:
6.0 US gallons (22.7 Liters)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmission:
N/A (Standard 6-speed)
Features
Clutch Type:
Wet, multiple-disc, back-torque limiter
Final Drive:
Shaft drive, sealed O-ring chain
📐 Dimensions
Exterior
Overall Length:
87.0 in (2210 mm)
Overall Width:
31.3 in (795 mm)
Overall Height:
57.5 in (1460 mm) (with adjustable windscreen in highest position)
Wheelbase:
57.5 in (1460 mm)
Weights
Curb Weight:
675.9 lbs (306.6 kg) (wet)
🛡️ Safety Features
Ratings
ABS System:
Kawasaki Advanced Coactive-braking Technology (K-ACT) with ABS
Active Features
Traction Control:
N/A (Not equipped with traction control)
Combined Braking:
K-ACT provides linked braking action
Passive Features
Frame Construction:
Monocoque aluminum frame for rigidity and weight distribution
💡 Technology Features
Infotainment
Instrumentation:
Multi-function LCD display with analog tachometer, digital speedometer, fuel gauge, gear position indicator, clock, odometer, dual trip meters, maintenance reminder, and ABS indicator.
Driver Assistance
ABS:
Integrated K-ACT ABS provides intelligent brake force distribution.
Connectivity
Accessory Ports:
Provision for accessory power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,700 miles (6,000 km) or 6 months
Valve Clearance Interval:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 7,500 miles (12,000 km)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil
Engine Oil Capacity:
4.4 US qt (4.2 L) with filter change
Coolant Type:
Kawasaki Motorcycle Coolant (KCL-1) or equivalent ethylene glycol based antifreeze with distilled water (50:50 mix)
Brake Fluid Type:
DOT 4
Final Drive Oil Type:
SAE 80W-90 hypoid gear oil (API GL-5)
Known Issues
Common Complaints:
Occasional reports of ECU heat issues in very hot climates, clutch slave cylinder seal leaks, and potential for electrical gremlins if not properly maintained.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries, Ltd. has a long and storied history in motorcycle manufacturing, known for performance and innovation.
Model Evolution
Concours Lineage:
The GTR1400 is the successor to the Concours (ZG1000), evolving from a sport-tourer to a more technologically advanced and powerful machine.
Production
Launch Year:
First introduced as the Concours 14 in 2007 (for model year 2008 in some markets), with the 2012 model being part of its second generation.
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