2009-2012 Kawasaki KAF950G H Mule 4010 Trans4x4 Diesel Service Repair Factory Manual Instant Download (2009 2010 2011 2012) PDF
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This manual covers the utility vehicle, chassis code KAF950G H, produced for the model years 2009, 2010, 2011, and 2012. Known for its versatility and robust diesel powertrain, the vehicle is designed for a wide range of demanding applications, including farm and ranch work, hunting, recreation, and light industrial tasks. Its unique designation highlights the ability to convert from a two-seater to a four-seater configuration, enhancing its utility and passenger capacity. With a focus on durability and reliable performance, this vehicle is a capable workhorse engineered to meet the challenges of various terrains and workloads. This comprehensive Service Repair Factory Manual provides detailed information necessary for the maintenance, repair, and troubleshooting of your utility vehicle. It covers all essential systems, including the engine, fuel system, cooling system, drivetrain, suspension, steering, brakes, frame, and electrical system. The manual offers step-by-step repair procedures, periodic maintenance schedules, fluid specifications, and diagnostic guidance, empowering owners and technicians to keep the vehicle in optimal condition. This English-language manual is an indispensable resource for ensuring the longevity and performance of your utility vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Mule 4010 Trans4x4 Diesel Chassis Code: KAF950G H Generation Generation Code: First Generation (KAF950) Codes Model Year Codes: 9F (2009), AF (2010), H (2011, 2012) 👋 Introduction Market Position Product Type: Utility Vehicle / Side-by-Side (SxS) Target Audience: Farm, ranch, hunting, recreational, and light industrial users requiring robust hauling and off-road capabilities. Competitive Analysis Competitors: John Deere Gator, Kubota RTV, Polaris Ranger, Yamaha Rhino (during its production). Key Features Versatility: The 'Trans4x4' designation highlights its ability to transform from a 2-seater to a 4-seater, offering enhanced utility and passenger capacity. Powertrain: Diesel engine provides excellent torque and fuel economy, suitable for demanding work applications. Manual Value Proposition Benefit To Owner: Enables owners to perform maintenance and repairs themselves, saving on labor costs and improving understanding of vehicle systems. 📋 Manual Details Coverage Areas Applicable Years: 2009, 2010, 2011, 2012 Covered Models: KAF950G9F (2009), KAF950GAF (2010), KAF950HAF (2010 Camo), KAF950G (2011), KAF950H (2011), KAF950H (2012) Page Count Estimated Page Count: Not explicitly stated, but comprehensive service manuals are typically 500+ pages. Manual Type Manual Type: Service Repair Factory Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Yes (DFI, Top End, Lubrication, Removal/Installation) Fuel System: Yes (DFI - Diesel Fuel Injection) Cooling System: Yes Drivetrain: Yes (Clutch, Crankshaft/Transmission, Final Drive) Suspension: Yes Steering: Yes Brakes: Yes Frame: Yes Electrical System: Yes Wheels Tires: Yes Procedures Included Maintenance: Yes (Periodic Maintenance) Repair: Yes (Step-by-step detail for self-repair) Troubleshooting: Implied within detailed repair sections and diagnostic information. Diagnostics: Implied through system-specific repair and maintenance procedures. Technical Depth Depth: Comprehensive Factory Service Manual, covering all aspects from routine maintenance to major repairs and component overhauls. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader, WinZip Print Quality Image Clarity: High (Zoomable on computer for clear viewing) Searchability: Likely searchable if created from a digital source, standard for PDF manuals. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Diesel, 3-Cylinder, Liquid-Cooled Engine Displacement: 913 cc (55.7 cu in.) Bore X Stroke: 72.0 x 73.0 mm (2.83 x 2.87 in.) Performance Horsepower: Approximately 17.5 HP (advertised figures can vary slightly by year/region). Torque: High torque output characteristic of diesel engines, optimized for hauling and pulling. Fuel System Fuel Type: Diesel Injection System: Direct Fuel Injection (DFI) Lubrication System Oil Type: API CD, CE, CF, or CF-2 classification diesel engine oil. Viscosity grades typically SAE 10W-30 or SAE 15W-40 depending on ambient temperature. (Specific grade detailed in manual). Oil Capacity: Approximately 4.0 Liters (4.2 US qt) with filter change. (Specific capacity detailed in manual). Cooling System Coolant Type: Ethylene glycol-based antifreeze coolant with de-ionized water. (Specific mix ratio and type detailed in manual). Coolant Capacity: Approximately 2.6 Liters (2.7 US qt). (Specific capacity detailed in manual). 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse. Features Drive Modes: 2WD / 4WDselectable Locking Differential: Rear differential lock Cvtfuid Type: Kawasaki Specific CVT Fluid (e.g., KSF-2, consult manual for exact specification). 📐 Dimensions Exterior Length: Approximately 116.1 inches (2950 mm) with bed extended. Width: Approximately 58.1 inches (1475 mm). Height: Approximately 75.4 inches (1915 mm) to the highest point of the roll bar. Cargo Bed Length: Approximately 47.1 inches (1195 mm) in standard 2-seat configuration, extends significantly with rear seating folded. Bed Width: Approximately 43.1 inches (1095 mm). Bed Depth: Approximately 11.0 inches (280 mm). Cargo Bed Capacity: Approximately 873 lbs (396 kg). Weights Curb Weight: Approximately 1,377 lbs (625 kg). Towing Capacity: Approximately 1,200 lbs (544 kg). Payload Capacity: Approximately 1,100 lbs (499 kg) for 2-seat models, reduced for...
This manual covers the utility vehicle, chassis code KAF950G H, produced for the model years 2009, 2010, 2011, and 2012. Known for its versatility and robust diesel powertrain, the vehicle is designed for a wide range of demanding applications, including farm and ranch work, hunting, recreation, and light industrial tasks. Its unique designation highlights the ability to convert from a two-seater to a four-seater configuration, enhancing its utility and passenger capacity. With a focus on durability and reliable performance, this vehicle is a capable workhorse engineered to meet the challenges of various terrains and workloads.
This comprehensive Service Repair Factory Manual provides detailed information necessary for the maintenance, repair, and troubleshooting of your utility vehicle. It covers all essential systems, including the engine, fuel system, cooling system, drivetrain, suspension, steering, brakes, frame, and electrical system. The manual offers step-by-step repair procedures, periodic maintenance schedules, fluid specifications, and diagnostic guidance, empowering owners and technicians to keep the vehicle in optimal condition. This English-language manual is an indispensable resource for ensuring the longevity and performance of your utility vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Mule 4010 Trans4x4 Diesel
Chassis Code:
KAF950G H
Generation
Generation Code:
First Generation (KAF950)
Codes
Model Year Codes:
9F (2009), AF (2010), H (2011, 2012)
👋 Introduction
Market Position
Product Type:
Utility Vehicle / Side-by-Side (SxS)
Target Audience:
Farm, ranch, hunting, recreational, and light industrial users requiring robust hauling and off-road capabilities.
Competitive Analysis
Competitors:
John Deere Gator, Kubota RTV, Polaris Ranger, Yamaha Rhino (during its production).
Key Features
Versatility:
The 'Trans4x4' designation highlights its ability to transform from a 2-seater to a 4-seater, offering enhanced utility and passenger capacity.
Powertrain:
Diesel engine provides excellent torque and fuel economy, suitable for demanding work applications.
Manual Value Proposition
Benefit To Owner:
Enables owners to perform maintenance and repairs themselves, saving on labor costs and improving understanding of vehicle systems.
Not explicitly stated, but comprehensive service manuals are typically 500+ pages.
Manual Type
Manual Type:
Service Repair Factory Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Yes (DFI, Top End, Lubrication, Removal/Installation)
Fuel System:
Yes (DFI - Diesel Fuel Injection)
Cooling System:
Yes
Drivetrain:
Yes (Clutch, Crankshaft/Transmission, Final Drive)
Suspension:
Yes
Steering:
Yes
Brakes:
Yes
Frame:
Yes
Electrical System:
Yes
Wheels Tires:
Yes
Procedures Included
Maintenance:
Yes (Periodic Maintenance)
Repair:
Yes (Step-by-step detail for self-repair)
Troubleshooting:
Implied within detailed repair sections and diagnostic information.
Diagnostics:
Implied through system-specific repair and maintenance procedures.
Technical Depth
Depth:
Comprehensive Factory Service Manual, covering all aspects from routine maintenance to major repairs and component overhauls.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader, WinZip
Print Quality
Image Clarity:
High (Zoomable on computer for clear viewing)
Searchability:
Likely searchable if created from a digital source, standard for PDF manuals.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel, 3-Cylinder, Liquid-Cooled
Engine Displacement:
913 cc (55.7 cu in.)
Bore X Stroke:
72.0 x 73.0 mm (2.83 x 2.87 in.)
Performance
Horsepower:
Approximately 17.5 HP (advertised figures can vary slightly by year/region).
Torque:
High torque output characteristic of diesel engines, optimized for hauling and pulling.
Fuel System
Fuel Type:
Diesel
Injection System:
Direct Fuel Injection (DFI)
Lubrication System
Oil Type:
API CD, CE, CF, or CF-2 classification diesel engine oil. Viscosity grades typically SAE 10W-30 or SAE 15W-40 depending on ambient temperature. (Specific grade detailed in manual).
Oil Capacity:
Approximately 4.0 Liters (4.2 US qt) with filter change. (Specific capacity detailed in manual).
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze coolant with de-ionized water. (Specific mix ratio and type detailed in manual).
Coolant Capacity:
Approximately 2.6 Liters (2.7 US qt). (Specific capacity detailed in manual).
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse.
Features
Drive Modes:
2WD / 4WDselectable
Locking Differential:
Rear differential lock
Cvtfuid Type:
Kawasaki Specific CVT Fluid (e.g., KSF-2, consult manual for exact specification).
📐 Dimensions
Exterior
Length:
Approximately 116.1 inches (2950 mm) with bed extended.
Width:
Approximately 58.1 inches (1475 mm).
Height:
Approximately 75.4 inches (1915 mm) to the highest point of the roll bar.
Cargo
Bed Length:
Approximately 47.1 inches (1195 mm) in standard 2-seat configuration, extends significantly with rear seating folded.
Bed Width:
Approximately 43.1 inches (1095 mm).
Bed Depth:
Approximately 11.0 inches (280 mm).
Cargo Bed Capacity:
Approximately 873 lbs (396 kg).
Weights
Curb Weight:
Approximately 1,377 lbs (625 kg).
Towing Capacity:
Approximately 1,200 lbs (544 kg).
Payload Capacity:
Approximately 1,100 lbs (499 kg) for 2-seat models, reduced for Trans4x4 models.
🛡️ Safety Features
Ratings
Rollover Protection:
Equipped with a factory-installed Roll Over Protective Structure (ROPS).
Active Features
Braking System:
Hydraulic disc brakes on all wheels.
Passive Features
Seat Belts:
Standard seat belts for all occupants.
Doors:
Includes tubular brush guards/doors for occupant protection.
💡 Technology Features
Infotainment
Infotainment System:
Basic, utility-focused. Likely no advanced infotainment system, but may include a basic radio or auxiliary input. (Manual will detail any audio system).
Driver Assistance
Driver Assistance:
Minimal by modern automotive standards. Focus is on mechanical reliability and capability.
Connectivity
Connectivity:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 500 hours or 12 months, whichever comes first. (Consult manual for exact interval and break-in service).
Air Filter Inspection:
Regular inspection, typically every 50-100 hours or as conditions dictate.
Cvtfresh Fluid:
Recommended replacement every 24 months or 1000 hours, though this can vary. (Consult manual for precise intervals).
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30 or SAE 15W-40 (depending on operating temperature). Refer to manual for detailed temperature charts.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. (Consult manual for exact specification).
Known Issues
Cvtcavitation:
Some CVT models can be susceptible to cavitation if the fluid level is low or incorrect fluid is used, leading to premature wear. Proper maintenance is key.
Diesel Glow Plugs:
As with many diesel engines, glow plugs can wear out over time, affecting cold-start performance. The manual would detail diagnosis and replacement.
Belt Wear:
CVT drive belts require periodic inspection for wear and tension. The manual will provide specifications for replacement.
📚 Vehicle History
Brand Heritage
Kawasaki Powersports:
Kawasaki Heavy Industries, Ltd. is a Japanese conglomerate known for a wide range of products, including motorcycles, ATVs, and utility vehicles. The Mule line has been a significant part of their powersports division for decades.
Model Evolution
Mule Line Introduction:
The Mule UTV line was introduced in 1988, establishing Kawasaki as a key player in the utility vehicle market.
4010 Trans4X4 Introduction:
The Trans4x4 variant, allowing seating for four, was a significant development to meet the demand for more versatile utility vehicles.
Production
Manufacturing Location:
Typically manufactured in USA (Lincoln, Nebraska) or Japan, depending on the specific model year and components.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Kawasaki Mule models are consistently recognized for their durability, reliability, and work capabilities within the utility vehicle market, though specific awards for this generation are not readily available.