🏷️ Basic Information Identification Make: Kawasaki Model: KDX-200 Year: 1990 Vehicle Type: Off-road Motorcycle (Enduro/Trail) Product Type: Repair Service Manual 👋 Introduction Market Position Target Audience: Professional Technicians and DIY Mechanics with basic electrical and mechanical knowledge. Key Features Manual Purpose: To serve as a comprehensive reference for maintaining and repairing the Kawasaki KDX-200 1990. Learning Curve: Aimed at teaching users factory-level repair and maintenance procedures step-by-step. Value Proposition Benefit To Owner: Empowers owners to make informed decisions regarding maintenance and repairs, potentially reducing service costs. 📋 Manual Details Coverage Areas Primary Coverage: Kawasaki KDX-200 (1990 Model Year) Page Count Estimated Page Count: Comprehensive (Exact count not specified, but described as covering all aspects of a factory service manual) Manual Type Type: Service Manual / Repair Manual / Workshop Manual Comprehensive Scope: Combines aspects of factory service manual, owner's manual, and workshop manual for complete coverage. Language Language: English Format Digital Format: PDF Download Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Clutch, Fuel System, Ignition System, Exhaust System Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels, Tires Electrical: Lighting System, Ignition System, Battery, Wiring Diagrams, Troubleshooting Bodywork: Frame, Plastics, Seat, Handlebars, Controls Frame And Suspension: Covers frame inspection, repair, front fork overhaul, and rear shock absorber servicing and adjustment. Procedures Included Maintenance: Regular Checks, Lubrication, Filter Replacements, Chain Adjustment Disassembly And Assembly: Complete Engine Teardown and Reassembly, Transmission Overhaul, Suspension Servicing Repair: Component Repair, Part Replacement, Troubleshooting Faults Cleaning And Reinstallation: Detailed instructions for cleaning and properly reinstalling components Technical Depth Depth: Covers fundamentals to advanced repair and maintenance, mirroring factory technician knowledge. Includes step-by-step procedures. Troubleshooting Guides: Detailed troubleshooting sections are included to help diagnose and resolve common and uncommon issues. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Features Zoom Capability: YES (Allows zooming in for detailed inspection of diagrams and text) Comparison To Paper Digital Vs Paper: Functionally equivalent to paper manuals, often sourced from or identical to factory manuals. Offers immediate accessibility. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, Single-cylinder, Liquid-cooled Displacement: 198 cc (Cubic Centimeters) Performance Bore X Stroke: 66.0 mm x 58.0 mm (Approximate) Compression Ratio: 7.1:1 (Typical for this era/model) Power Output: Estimated 30-35 HP (Horsepower) - Specific figures may vary and are detailed within the manual. Fuel System Carburetor: Mikuni VM28SS (Likely Specification) Fuel Type: Unleaded gasoline with 2-stroke oil mixture (e.g., 50:1 or per manual specification) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled Lubrication Lubrication Type: Premix or Oil Injection (Manual will specify system) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multiple-disc Fluid Specifications Transmission Oil: Manual will specify SAE 80 or SAE 10W-30 API GL-4 gear oil. Consult manual for exact type and capacity. 📐 Dimensions Exterior Length: Approx. 2160 mm (85.0 in) Width: Approx. 810 mm (31.9 in) Height: Approx. 1245 mm (49.0 in) Weights Dry Weight: Approx. 108 kg (238 lbs) Curb Weight: Approx. 116 kg (256 lbs) with all necessary fluids Fuel Capacity Fuel Tank Capacity: Approx. 10.5 Liters (2.8 US gallons) 🛡️ Safety Features Passive Features Braking System Front: Hydraulic Disc Braking System Rear: Hydraulic Disc Suspension Front: Telescopic Fork (likely with adjustable preload) Suspension Rear: Uni-Trak System with Adjustable Shock Absorber Active Features Lighting: Headlight, Taillight, Brake Light (as per regulations for street legality if applicable) 💡 Technology Features Infotainment Infotainment System: Not applicable for this model year and vehicle type (off-road motorcycle). Driver Assistance Assistance Features: Not applicable for this model year and vehicle type (off-road motorcycle). Connectivity Connectivity Options: Not applicable for this model year and vehicle type (off-road motorcycle). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific hours/mileage, typically every few hundred miles or as per operating conditions. Air Filter Cleaning: Frequent checks and cleaning recommended, especially after dusty riding conditions. Spark Plug Check: Regular inspection and gap setting as per manual recommendations. Fluid Specifications Coolant Type: High-quality ethylene glycol-based coolant with corrosion inhibitors. Manual specifies exact type and mixture ratio. Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact specification). Chain Lubricant: Manual will recommend specific motorcycle chain lubricant. Known Issues Typical Wear Items: Clutch plates, piston rings, fork seals, and chain/sprockets are common wear items for this model due to its off-road nature. Carburetor Tuning: Carburetor jetting may require adjustment based on altitude, temperature, and modifications. Manual provides base settings. 📚 Vehicle History Brand Heritage Kawasaki Offroad Legacy: Kawasaki has a strong heritage in off-road racing and recreation, with the KDX line being a prominent part of this. Model Evolution Kdx Series Significance: The KDX series was renowned for...