🏷️ Basic Information Identification Make: Kawasaki Model: Versys Model Code: KLE650 CAF Year: 2010 Codes Chassis Code: KLE650CAF 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and professional technicians seeking in-depth knowledge Competitive Analysis Manual Advantage: Provides dealer-level information and procedures, enabling cost savings compared to dealership service Key Features Information Reliability: Endeavored to ensure accuracy and provides the most reliable information User Empowerment: Enables owners to be better informed and perform repairs like a professional technician Special Tool Identification: Identifies and illustrates special tools recommended or required for specific adjustments and repairs 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive repair and overhaul for Kawasaki KLE650 CAF Versys 2010 Page Count Total Pages: 631 Manual Type Manual Classification: Workshop Service Manual / Repair Manual Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Detailed repair and overhaul, including disassembly and reassembly Fuel System: Comprehensive coverage of fuel delivery, injection, and control systems Ignition System: Detailed troubleshooting and repair procedures for the ignition system Lubrication System: Information on lubrication requirements, procedures, and component lubrication Exhaust System: Repair and maintenance of the exhaust system components Electrical System: Extensive coverage of wiring diagrams, component testing, and troubleshooting Bodywork And Chassis: Procedures for body panel removal/installation and chassis component servicing Transmission System: In-depth procedures for transmission disassembly, overhaul, and reassembly Procedures Included Routine Maintenance: Detailed instructions for tune-ups, fluid changes, and regular servicing Component Removal Installation: Step-by-step guides for removing and installing various vehicle components Assembly Disassembly: Procedures for breaking down and reassembling complex assemblies Troubleshooting Diagnostics: Guidance on identifying and resolving common and complex issues Technical Depth Diagnostic Capability: Advanced diagnostics for identifying performance issues and component failures Repair Complexity: Covers everything from basic maintenance to complete engine and transmission rebuilds Proprietary Component Guidance: Includes instructions from proprietary component manufacturers for proper understanding and repair 📊 Manual Specifications File Format Digital File Type: PDF Print Quality Printability: Yes Binding Type Delivery Method: Electronic Delivery via Email Paper Type Physical Format: Not a Hard Copy ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke Parallel Twin Engine Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.2:1 Performance Fuel Type Recommendation: Unleaded gasoline (refer to manual for specific octane rating) Fuel System Fuel Delivery System: Electronic Fuel Injection (EFI) with dual 38mm throttle bodies Ignition Timing: Digitally controlled CDI 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multiple-disc Final Drive: Sealed chain 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 800 mm (31.5 in) Height: 1,340 mm (52.8 in) / 1,350 mm (53.1 in) (depending on screen position) Wheelbase: 1,445 mm (56.9 in) Weights Curb Weight: Approx. 212 kg (467.4 lbs) 🛡️ Safety Features Active Features Braking System Front: Dual semi-floating 300 mm petal discs; 2-piston calipers Braking System Rear: Single 250 mm petal disc; 1-piston caliper Passive Features Frame Type: High-tensile steel, backbone, double-cradle 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, gear position indicator, odometer, trip meters, and warning lamps. Driver Assistance ABS Availability: ABS (Anti-lock Braking System) may be an option or standard depending on the specific CAF model variant. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 6,000-10,000 km or 6-12 months). Valve Clearance Check: Refer to manual for specific mileage/time intervals (critical for performance and longevity). Fluid Specifications Engine Oil Type: API SG, SH, SJ, SL or SMA; SAE 10W-40 recommended (refer to manual for exact specification). Engine Oil Capacity: Refer to manual for capacity with and without filter change. Coolant Type: Ethylene glycol-based antifreeze coolant (refer to manual for specific type and mixture ratio). Brake Fluid Type: DOT 4 recommended (refer to manual for confirmation). Known Issues Common Wear Items: Chain and sprockets, brake pads, tires, clutch friction plates (subject to riding style). Potential Electrical Points: Battery terminals, bulb connections (manual provides diagnostic procedures). Technical Recommendations Fastener Tightening: Emphasis on using a torque wrench for precise fastener tightening according to specifications. 📚 Vehicle History Brand Heritage Manufacturer Focus: Kawasaki Heavy Industries is renowned for its engineering prowess in motorcycles, powersports, and aerospace. Model Evolution Versys Lineage: The Versys (Versatile System) line aims to provide a flexible and capable riding experience, combining sport-touring and adventure elements. Production Manufacturing Location Indicator: Typically manufactured in Japan (specific factory may vary). 🏆 Awards & Recognition Recognitions Motorcycle Type Recognition: The Versys platform is often praised for its versatility and value in the sport-touring and adventure-lite segments.