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2010-2011 Kawasaki KLE650 / VERSYS ABS Service Repair Workshop Manual Download PDF

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🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 / Versys ABS Model Variants: • KLE650CAF • KLE650DAF • KLE650CBF • KLE650DBF Year: 2010-2011 Codes Chassis Code Prefix: KLE650 👋 Introduction Market Position Vehicle Segment: Sport-Touring / Adventure Motorcycle Key Selling Points Vehicle: • Versatile performance for commuting and touring • Nimble handling due to its unique chassis design • Comfortable ergonomics • ABS equipped for enhanced safety Competitive Analysis Key Competitors: • Suzuki V-Strom 650 • Honda CB500X (later models) • Yamaha Tracer 700 (later models) Key Features Manual Value Proposition: Provides comprehensive factory-level repair and maintenance information, enabling owners to perform service tasks efficiently and cost-effectively. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download File Compatibility: All PC based Windows operating systems and Mac Printability: All pages are printable 📖 Manual Coverage Systems Covered Major Systems: • General Information • Periodic Maintenance • Fuel System (DFI) • Cooling System • Engine Top End • Clutch • Engine Lubrication System • Engine Removal/Installation • Crankshaft/Transmission • Wheels/Tires • Final Drive • Brakes • Suspension • Steering • Frame • Electrical System • Appendix Procedures Included Repair Procedures: • Complete disassembly and reassembly guidance • Detailed step-by-step repair instructions • Troubleshooting guidance • Component replacement procedures Technical Depth Depth Of Information: Factory level detail, suitable for DIY enthusiasts and experienced mechanics Illustrations: Hundreds of photos and illustrations 📊 Manual Specifications File Format File Type: PDF Required Software: • Adobe PDF Reader • WinZip (for extraction) Searchability: Assumed searchable text within PDF Print Quality Resolution: High resolution for clear viewing and printing Color Support: Likely includes color diagrams and images where relevant Binding Type Delivery Method: Instant Download Physical Format: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke Parallel-Twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Valve Train: DOHC, 8 valves Performance Horsepower Approx: Approx. 64 hp @ 8000 rpm Torque Approx: Approx. 46 lb-ft @ 6000 rpm Fuel System Fuel Injection: DFI (Digital Fuel Injection) with dual 38mm throttle bodies Fuel Type: Unleaded gasoline Ignition: Digital CDI Emission Control: Catalytic converter 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc, cable operated Features Gear Ratios: Specific ratios available within the manual Final Drive Type: Sealed chain 📐 Dimensions Exterior Length: Approx. 2,195 mm (86.4 in) Width: Approx. 800 mm (31.5 in) Height: Approx. 1,330 mm (52.4 in) Wheelbase: Approx. 1,415 mm (55.7 in) Weights Dry Weight: Approx. 181 kg (399 lbs) Curb Weight: Approx. 200 kg (441 lbs) for ABS models 🛡️ Safety Features Ratings ABS: Standard on specified ABS models Active Features Braking System Front: Dual semi-floating 300 mm petal discs with 2-piston calipers Braking System Rear: Single 220 mm petal disc with 1-piston caliper Passive Features Lighting: Halogen headlights, LED taillight 💡 Technology Features Infotainment Instrument Cluster: Digital LCD with tachometer, speedometer, odometer, trip meters, clock, fuel gauge, and indicator lights Lighting Technology: Halogen headlight, LED taillight Driver Assistance ABS System: Anti-lock Braking System (available on ABS models) Connectivity Accessories Support: Pre-wired for accessory power outlet (check manual for details) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals (typically 3,000-4,000 miles or 6 months) Valve Clearance Check: Refer to manual for specific intervals (typically 15,000-18,000 miles) Air Filter Cleaning: Refer to manual for specific intervals (often tied to mileage or usage conditions) Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH, or JASO MA Engine Oil Capacity: Refer to manual (approx. 2.0 L with filter change) Coolant Type: High-quality ethylene glycol-based antifreeze coolant with distilled water (50/50 mix) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: • Clutch wear • Brake pad wear • Chain and sprockets • Tire wear Potential Issues To Monitor: • Fuel pump relay reliability (early models) • Swingarm bearing wear • Charging system output (regular testing recommended) 📚 Vehicle History Brand Heritage Kawasaki Legacy: Kawasaki has a long-standing reputation for producing reliable and performance-oriented motorcycles across various segments, from sportbikes to cruisers and off-road models. Model Evolution Kle650 Versys Introduction: The Versys line was introduced to offer a unique blend of sportbike agility with adventure-touring versatility, characterized by its distinctive asymmetrical design and long-travel suspension. 2010-2011 Updates: The 2010-2011 models received styling updates and refinements over earlier versions, solidifying its place in the middleweight sport-touring category. ABS became available as an option. 🏆 Awards & Recognition Recognitions Industry Acclaim: Consistently praised for its value, versatility, and entertaining riding dynamics within the middleweight motorcycle segment.
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Sku: 65027
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2010-2011 Kawasaki KLE650 / VERSYS ABS Service Repair Workshop Manual Download PDF
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLE650 / Versys ABS
Model Variants:
• KLE650CAF
• KLE650DAF
• KLE650CBF
• KLE650DBF
Year:
2010-2011
Codes
Chassis Code Prefix:
KLE650
👋 Introduction
Market Position
Vehicle Segment:
Sport-Touring / Adventure Motorcycle
Key Selling Points Vehicle:
• Versatile performance for commuting and touring
• Nimble handling due to its unique chassis design
• Comfortable ergonomics
• ABS equipped for enhanced safety
Competitive Analysis
Key Competitors:
• Suzuki V-Strom 650
• Honda CB500X (later models)
• Yamaha Tracer 700 (later models)
Key Features
Manual Value Proposition:
Provides comprehensive factory-level repair and maintenance information, enabling owners to perform service tasks efficiently and cost-effectively.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
File Compatibility:
All PC based Windows operating systems and Mac
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Major Systems:
• General Information
• Periodic Maintenance
• Fuel System (DFI)
• Cooling System
• Engine Top End
• Clutch
• Engine Lubrication System
• Engine Removal/Installation
• Crankshaft/Transmission
• Wheels/Tires
• Final Drive
• Brakes
• Suspension
• Steering
• Frame
• Electrical System
• Appendix
Procedures Included
Repair Procedures:
• Complete disassembly and reassembly guidance
• Detailed step-by-step repair instructions
• Troubleshooting guidance
• Component replacement procedures
Technical Depth
Depth Of Information:
Factory level detail, suitable for DIY enthusiasts and experienced mechanics
Illustrations:
Hundreds of photos and illustrations
📊 Manual Specifications
File Format
File Type:
PDF
Required Software:
• Adobe PDF Reader
• WinZip (for extraction)
Searchability:
Assumed searchable text within PDF
Print Quality
Resolution:
High resolution for clear viewing and printing
Color Support:
Likely includes color diagrams and images where relevant
Binding Type
Delivery Method:
Instant Download
Physical Format:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke Parallel-Twin
Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Valve Train:
DOHC, 8 valves
Performance
Horsepower Approx:
Approx. 64 hp @ 8000 rpm
Torque Approx:
Approx. 46 lb-ft @ 6000 rpm
Fuel System
Fuel Injection:
DFI (Digital Fuel Injection) with dual 38mm throttle bodies
Fuel Type:
Unleaded gasoline
Ignition:
Digital CDI
Emission Control:
Catalytic converter
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc, cable operated
Features
Gear Ratios:
Specific ratios available within the manual
Final Drive Type:
Sealed chain
📐 Dimensions
Exterior
Length:
Approx. 2,195 mm (86.4 in)
Width:
Approx. 800 mm (31.5 in)
Height:
Approx. 1,330 mm (52.4 in)
Wheelbase:
Approx. 1,415 mm (55.7 in)
Weights
Dry Weight:
Approx. 181 kg (399 lbs)
Curb Weight:
Approx. 200 kg (441 lbs) for ABS models
🛡️ Safety Features
Ratings
ABS:
Standard on specified ABS models
Active Features
Braking System Front:
Dual semi-floating 300 mm petal discs with 2-piston calipers
Braking System Rear:
Single 220 mm petal disc with 1-piston caliper
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD with tachometer, speedometer, odometer, trip meters, clock, fuel gauge, and indicator lights
Lighting Technology:
Halogen headlight, LED taillight
Driver Assistance
ABS System:
Anti-lock Braking System (available on ABS models)
Connectivity
Accessories Support:
Pre-wired for accessory power outlet (check manual for details)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals (typically 3,000-4,000 miles or 6 months)
Valve Clearance Check:
Refer to manual for specific intervals (typically 15,000-18,000 miles)
Air Filter Cleaning:
Refer to manual for specific intervals (often tied to mileage or usage conditions)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH, or JASO MA
Engine Oil Capacity:
Refer to manual (approx. 2.0 L with filter change)
Coolant Type:
High-quality ethylene glycol-based antifreeze coolant with distilled water (50/50 mix)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
• Clutch wear
• Brake pad wear
• Chain and sprockets
• Tire wear
Potential Issues To Monitor:
• Fuel pump relay reliability (early models)
• Swingarm bearing wear
• Charging system output (regular testing recommended)
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long-standing reputation for producing reliable and performance-oriented motorcycles across various segments, from sportbikes to cruisers and off-road models.
Model Evolution
Kle650 Versys Introduction:
The Versys line was introduced to offer a unique blend of sportbike agility with adventure-touring versatility, characterized by its distinctive asymmetrical design and long-travel suspension.
2010-2011 Updates:
The 2010-2011 models received styling updates and refinements over earlier versions, solidifying its place in the middleweight sport-touring category. ABS became available as an option.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised for its value, versatility, and entertaining riding dynamics within the middleweight motorcycle segment.
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