The 2010 Kawasaki KLE650 CAF is a versatile lightweight adventure/sport touring motorcycle designed for riders seeking a balance of performance, comfort, and ruggedness for commuting, touring, and light off-road excursions. Building on a long-standing reputation for reliable and performance-oriented motorcycles, the KLE650 offers a 649 cc liquid-cooled, 4-stroke, DOHC V-twin engine that delivers approximately 64 hp and 45 lb-ft of torque. Its engineering quality is evident in its responsive electronic fuel injection, 6-speed transmission, and chassis designed for a stable and enjoyable riding experience. This model is recognized for its value and capability across diverse riding conditions, making it a popular choice in its segment. This comprehensive workshop service repair manual provides detailed information for the maintenance and repair of the 2010 Kawasaki KLE650 CAF. It covers essential areas including engine mechanicals, lubrication, cooling, fuel injection, and emissions control, as well as transmission, drivetrain, chassis, suspension, braking systems, and the complete electrical system with detailed wiring diagrams. The manual includes scheduled maintenance procedures, repair procedures for engine and transmission overhauls, suspension component replacement, and electrical system diagnosis. It is designed to empower owners, mechanics, and technicians with the knowledge needed to maintain and repair the vehicle effectively, ensuring its longevity and optimal performance. 🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 Model Variant: CAF Year: 2010 Codes Chassis Code: KLE650CAF 👋 Introduction Market Position Vehicle Segment: Lightweight Adventure/Sport Touring Motorcycle Target Audience: Riders seeking versatility for commuting, touring, and light off-road excursions Competitive Analysis Key Competitors 2010: Suzuki V-Strom DL650, Honda Transalp XL700V, BMW F650GS (single-cylinder variants) Key Features Model Appeal: Balance of performance, comfort, fuel economy, and ruggedness for all-around use Manual Value Proposition: Empowers owners and technicians with detailed, manufacturer-level repair and maintenance information 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Estimated Page Count: Estimated 400-500 pages (typical for this model year service manual) Manual Type Manual Classification: Workshop Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine troubleshooting Transmission Drivetrain: Clutch, gearbox, final drive (chain and sprockets), troubleshooting Chassis Suspension: Front fork, rear shock absorber, swingarm, steering system, wheel bearings Braking System: Front and rear brake systems (hydraulic, caliper, master cylinder, fluid), ABS system (if equipped) Electrical System: Battery, charging system (alternator, regulator/rectifier), starting system, ignition system, lighting system, instrumentation, wiring diagrams Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, emissions control related to fuel delivery Bodywork Frame: Fairings, seat, fuel tank, fenders, frame inspection, minor body repairs Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, brake fluid flush, coolant flush Repair Procedures: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper servicing, electrical component diagnosis and replacement Troubleshooting: Diagnostic flowcharts, common fault identification and resolution for various systems Technical Depth Diagnostic Capability: Advanced diagnostics including electrical system testing, fuel system pressure testing, and component performance checks Rebuild Scope: Complete engine and transmission disassembly, inspection, repair, and reassembly procedures Electrical Diagrams: Detailed wiring diagrams for all electrical circuits 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages Print Quality Print Readability: Designed for clear printing with legible diagrams and text Binding Type Binding Digital: N/A (Digital PDF format) Paper Type Paper Digital: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, V-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower: Approx. 64 hp @ 8,000 rpm (specification may vary by region) Torque: Approx. 45 lb-ft @ 6,500 rpm (specification may vary by region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Capacity W Filter Change: 3.1 Liters (3.3 US qt) Recommended Oil Viscosity: 10W-40 API SG or higher 🔧 Transmission Standard Transmission Type: Constant mesh 6-speed sequential Features Clutch Type: Wet, multi-disc Final Drive: Sealed O-ring chain 📐 Dimensions Exterior Length: 2,225 mm (87.6 in) Width: 800 mm (31.5 in) Height: 1,395 mm (54.9 in) Wheelbase: 1,455 mm (57.3 in) Weights Curb Weight: 210 kg (463.0 lbs) Fuel Tank Capacity: 15 Liters (4.0 US gal) 🛡️ Safety Features Ratings ABS Availability: Optional (ABS model) Active Features Braking System Type: Dual hydraulic disc front, single hydraulic disc rear Passive Features Lighting: Halogen headlight, LED tail light 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, gear position indicator (if equipped), various indicator lights Driver Assistance ABS: Available as an option for enhanced braking control. Connectivity Charging Port: N/A (Not typically equipped from factory, often aftermarket accessory) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 miles (9,600 km) or 6 months Air Filter Check: Check every 12,000 miles (19,200...