This comprehensive factory repair manual is your ultimate guide to servicing and repairing your 1984-1986 Kawasaki KLR600 motorcycle. It provides detailed instructions and illustrations for every aspect of your bike, from routine maintenance to complete engine rebuilds. You'll find step-by-step procedures, detailed part diagrams, torque specifications, troubleshooting tips, and much more. This manual covers everything you need to keep your KLR600 running smoothly, including: * **Engine:** Complete tear down and rebuild, cylinder head, crankshaft, pistons, valves, camshafts, and more. * **Transmission:** Clutch, gearbox, primary reduction gear, and related components. * **Electrical System:** Wiring diagrams, troubleshooting guides, ignition system, charging system, and more. * **Fuel System:** Carburetor, fuel tank, fuel lines, and fuel pump. * **Suspension:** Front forks, rear shocks, and related components. * **Brakes:** Front and rear disc brakes, master cylinders, calipers, and brake lines. * **Chassis:** Frame, swingarm, wheels, tires, and more. * **Bodywork:** Fairings, seats, and other body components. * **And much more!** This manual is a valuable resource for any KLR600 owner or mechanic. With its comprehensive coverage and easy-to-follow instructions, you can confidently perform any repair or maintenance task on your bike.

The Kawasaki KLR600, produced from 1984 to 1986, was a dual-sport motorcycle designed to bridge the gap between street riding and off-road adventures. It featured a robust, air-cooled 589cc single-cylinder engine known for its reliability and strong torque. The KLR600's design prioritized durability, with a simple, robust frame, telescopic forks, and a swingarm rear suspension. It was equipped with a 18-inch front wheel and a 17-inch rear wheel, allowing for both on and off-road versatility. Other features included a large 4.7-gallon fuel tank, providing long-range cruising capabilities, and a comfortable, upright riding position, making it suitable for both short commutes and extended journeys. The KLR600 was a significant motorcycle for Kawasaki, marking the company's entry into the increasingly popular dual-sport market. It quickly gained a reputation for its ruggedness, ease of maintenance, and ability to handle a wide range of riding conditions. Though its production run was relatively short, the KLR600 left a lasting impact on the dual-sport category, paving the way for the immensely successful KLR650 that followed. Its legacy continues to be celebrated by owners who appreciate its simplicity, versatility, and off-road capabilities. The KLR600 remains a popular choice for experienced riders and newcomers alike, offering a blend of practicality, adventure, and a classic Kawasaki charm.