🏷️ Basic Information Identification Make: Kawasaki Model: KLX250VA Year: 2010 Vehicle Type: Dual-Sport Motorcycle Codes Chassis Code: KLX250VA 👋 Introduction Market Position Segment: Entry-level to mid-level dual-sport motorcycle, appealing to both off-road enthusiasts and commuters. Competitive Analysis Competitors: Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250 Key Features Features: Lightweight chassis, reliable liquid-cooled engine, capable off-road suspension, user-friendly ergonomics for street and trail. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Transmission, Clutch, Drivetrain, Frame, Suspension, Steering, Brakes, Electrical System, Lighting, Bodywork, Troubleshooting, Maintenance, Specifications, Wiring Diagrams Page Count Pages: 558 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown, assembly, inspection, and repair procedures for the 249cc liquid-cooled, four-stroke engine. Fuel System: Carburetor (Keihin CVK34) disassembly, cleaning, adjustment, and troubleshooting; fuel pump and filter inspection. Ignition System: CDI ignition system, spark plug specifications, ignition timing checks, troubleshooting ignition faults. Cooling System: Radiator, coolant, fan operation, thermostat, hoses, and pump inspection and maintenance. Transmission Drivetrain: Six-speed transmission inspection, maintenance, and repair; clutch operation, adjustment, and component replacement; chain and sprockets maintenance. Frame Suspension Steering: Frame inspection, front fork (telescopic) disassembly, adjustment, and repair; rear shock absorber inspection and adjustment; swingarm and linkage maintenance; steering system bearing inspection and adjustment. Brakes: Front and rear disc brake systems, caliper inspection and overhaul, brake pad replacement, master cylinder and slave cylinder maintenance, brake fluid specifications and bleeding procedures. Electrical System: Battery maintenance, charging system (alternator, regulator/rectifier), starter motor operation, fuse box layout, and component testing. Lighting Indicators: Headlight, taillight, brake light, turn signals, and instrument panel bulb specifications and replacement. Bodywork: Panel removal and installation, seat, fuel tank, fenders, and fairing maintenance. Procedures Included Maintenance: Detailed routine maintenance procedures, including oil changes, filter replacements, chain adjustment, brake checks, and fluid level checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, with symptom-based fault finding guides. Repair: Step-by-step instructions for component disassembly, repair, and reassembly, covering major systems. Engine Rebuild: Comprehensive guide for engine overhaul, including piston, ring, valve, and crankshaft specifications and procedures. Electrical Diagnostics: Methods for testing electrical components, wiring continuity, and diagnosing electrical faults using multimeter readings. Suspension Adjustment: Guidance on adjusting front and rear suspension for optimal performance and rider preference. Brake System Maintenance: Detailed instructions for brake bleeding, pad replacement, and caliper servicing. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to advanced engine and transmission overhauls and electrical diagnostics. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Printability: Printable pages for easy workshop use Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single-cylinder Displacement: 249 cc Bore X Stroke: 72.0 x 61.2 mm Compression Ratio: 11.0:1 Performance Horsepower: Approx. 22-24 HP (Varies by market and tune) Torque: Approx. 16-18 lb-ft (Varies by market and tune) Fuel System Carburetor: Keihin CVK34 with accelerator pump Fuel Tank Capacity: 3.7 gallons (14 L) Lubrication Oil Type: API SG, SF or higher, SAE 10W-40, JASO MA certified motorcycle oil Oil Capacity With Filter Change: 1.6 US qt (1.5 L) 🔧 Transmission Standard Type: Constant-mesh, 6-speed return Clutch: Wet, multi-disc Features Final Drive: Sealed chain (520 O-ring seal) Transmission Oil Type: Kawasaki motorcycle gear oil 80W-90 (or equivalent GL-4) 📐 Dimensions Exterior Length: 86.0 inches (2185 mm) Width: 32.3 inches (820 mm) Height: 47.4 inches (1205 mm) Wheelbase: 57.3 inches (1455 mm) Ground Clearance: 11.0 inches (280 mm) Seat Height: 35.0 inches (890 mm) Weights Curb Weight: 291.1 lbs (132 kg) Dry Weight: 264.6 lbs (120 kg) Gross Vehicle Weight Rating: 677 lbs (307 kg) 🛡️ Safety Features Ratings Safety Features: Disc brakes front and rear, sturdy frame construction, compliant suspension. Active Features Braking System: Hydraulic disc brakes front and rear Front Brake Rotor Diameter: 250 mm (9.8 in) Rear Brake Rotor Diameter: 240 mm (9.4 in) Passive Features Lighting: Halogen headlight, LED taillight, incandescent turn signals 💡 Technology Features Infotainment Features: Basic LCD instrument cluster providing speedometer, odometer, trip meter, clock, and indicator lights. No advanced infotainment features. Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control on this model). Connectivity Features: N/A (No Bluetooth or smartphone connectivity). 🔧 Maintenance Service Intervals Initial Service: First service typically around 600 miles (1000 km) - includes oil change, filter inspection, chain adjustment, and general inspection. Regular Oil Change: Every 3,700 miles (6,000 km) or 6 months, whichever comes first. Air Filter Cleaning: Every 3,700 miles (6,000 km) or more frequently in dusty conditions. Spark Plug Replacement: Every 7,500 miles (12,000 km) Valve Clearance Check: Every 7,500 miles (12,000 km) Fluid Specifications Engine Oil Capacity: 1.6 US qt (1.5 L) with filter change Coolant Type: Kawasaki All Season Motorcycle Coolant or...