The Ninja 650R, also known as the ER-6f, represents the second generation of this popular middleweight sportbike, produced between 2009 and 2011. This model is characterized by its parallel-twin, liquid-cooled 649cc engine, delivering balanced performance and user-friendly ergonomics, making it suitable for both new riders and experienced enthusiasts seeking a versatile sportbike. Key features include a high-tensile steel backbone frame, multi-reflector headlight, LED taillight, and an optional Anti-lock Braking System (ABS) for enhanced safety. Its design philosophy prioritizes approachability, everyday usability, and accessible styling, positioning it as a strong contender in its segment. This comprehensive Workshop Service Repair Manual for the Ninja 650R ER-6f (model codes ER650C/ER650E) provides detailed guidance for maintenance, repair, and troubleshooting across all major vehicle systems. Coverage includes in-depth procedures for the engine, transmission, chassis, suspension, brakes (including ABS), and electrical systems. The manual also outlines scheduled maintenance tasks, fluid specifications, and diagnostic troubleshooting for common issues. With its extensive technical information, torque specifications, and clear step-by-step instructions, this manual serves as an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R ER-6f Model Code: ER650C/ER650E (ABS) Sub Model: ABS Variant Body Style: Sportbike / Naked Sportbike (ER-6f designation often implies faired version, but Ninja 650R is consistently faired) Generation Generation: Second Generation (2009-2011) Codes Chassis Code: ER650C ABS Chassis Code: ER650E 👋 Introduction Market Position Segment: Middleweight Sportbike / Entry-Level Sportbike Target Audience: New riders, sportbike enthusiasts seeking a balance of performance, comfort, and affordability, commuters. Competitive Analysis Key Competitors: Suzuki SV650/SFV650 Gladius, Honda CBR500R, Yamaha YZF-R6 (slightly higher class), Ninja 500R (previous generation). Key Features Engine Type: Parallel-twin, liquid-cooled, DOHC, 8-valve Design Philosophy: Balanced performance, user-friendliness, comfortable ergonomics for a sportbike, accessible styling. ABS Availability: Optional ABS system for enhanced braking safety. 📋 Manual Details Coverage Areas Applicable Years: 2009, 2010, 2011 Applicable Models: Kawasaki Ninja 650R, ER-6f, ER-6f ABS Page Count Estimated Pages: Approx. 400-500 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine teardown, assembly, inspection, tuning, and troubleshooting; including cooling system, lubrication system, fuel injection, ignition system, emissions control. Transmission: Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication, troubleshooting. Chassis And Suspension: Frame inspection, front fork (telescopic, cartridge type) disassembly, assembly, and servicing; rear shock absorber (monoshock) servicing and replacement; swingarm, linkage system (if applicable), and wheel bearings. Brakes: Front and rear brake system servicing, including disc replacement, caliper maintenance, brake fluid bleeding (including ABS bleed procedures), master cylinder overhaul, and ABS unit specific maintenance. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting system (headlight, taillight, indicators), instrumentation, horn, ignition coils, ECUs, fuses, relays, and diagnostic procedures. Fuel System: Fuel tank removal and installation, fuel pump, fuel filter, fuel injectors, throttle bodies, EVAP system, and fuel pressure testing. Cooling System: Radiator, cooling fan, water pump, thermostat, coolant hoses, and coolant specifications. Bodywork And Trim: Fairing removal and installation, seat, fuel tank cover, fenders, and other cosmetic components. ABS System: Detailed diagnosis, bleeding procedures, component testing, and troubleshooting specific to the Anti-lock Braking System. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, chain adjustment, brake pad inspection and replacement, coolant flushes, spark plug replacement, air filter cleaning/replacement. Repair: Step-by-step instructions for component removal, installation, and overhaul for all major systems. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for electrical, mechanical, and fuel system issues. Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical values, and performance data. Special Tools: Identification of Kawasaki-specific tools required for certain procedures. Technical Depth Depth: Comprehensive; covers from basic maintenance and fluid changes to complete engine rebuilds, gearbox overhauls, and detailed electrical system diagnostics. Diagnostic Capabilities: Advanced diagnostic procedures, including understanding error codes (if applicable via diagnostics port) and component-level testing. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable: Yes (typically, if created from original digital source or scanned with OCR) Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download - PDF format) Paper Type Paper Type: N/A (Digital Download - PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, parallel-twin Displacement: 649 cc (39.6 cu in) Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Valve Train: DOHC, 8 valves (4 per cylinder) Ignition: Digital CDI with electronic advance Performance Horsepower Peak: Approx. 72 hp @ 8,500 rpm (at crank) Torque Peak: Approx. 47 lb-ft @ 7,000 rpm (at crank) Fuel System Fuel Delivery: DFI (Digital Fuel Injection) with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: 15 Liters (3.96 US gal) Lubrication System Type: Forced lubrication, wet...