The Vulcan 1700 Voyager ABS, produced for the 2009 and 2010 model years, is a full-dress touring motorcycle designed for long-distance journeys. This model combines classic V-twin cruiser aesthetics with practical touring features, including ample storage and significant wind protection, catering to riders who prioritize comfort and capability on extended trips. Its 1700cc liquid-cooled V-twin engine, equipped with fuel injection, delivers robust performance, complemented by a 6-speed transmission and belt drive. A key safety feature is the standard Anti-lock Braking System (ABS), enhancing rider control and confidence in various riding conditions. This comprehensive Workshop Service Repair Manual provides detailed guidance for the maintenance and repair of the Vulcan 1700 Voyager ABS (VN1700). It covers all essential systems, including engine mechanicals, fuel, ignition, cooling, exhaust, transmission, and electrical systems, as well as braking, suspension, and steering. The manual includes step-by-step procedures for disassembly, assembly, and rebuilding of components, along with scheduled maintenance guidelines, troubleshooting charts, torque specifications, and wiring diagrams. Its purpose is to serve as an authoritative resource for owners and technicians, ensuring the proper upkeep and repair of the motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Voyager ABS Model Variant: VN1700 Voyager ABS Model Year: 2009-2010 Codes Chassis Code: VN1700 👋 Introduction Market Position Category: Full-dress touring motorcycle Target Audience: Long-distance touring riders, often referred to as 'cruiser' or 'bagger' enthusiasts, seeking comfort, amenities, and substantial engine power. Competitive Analysis Key Competitors: Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster. Key Features Design Philosophy: Combines classic V-twin cruiser styling with touring capabilities, offering ample storage, wind protection, and comfort for rider and passenger on extended journeys. ABS Integration: Anti-lock Braking System (ABS) provides enhanced safety and control during braking, particularly in adverse conditions. 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Page Count Estimated Pages: Information not explicitly stated, but typical workshop manuals of this era and scope exceed 500 pages. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, assembly, including top-end (cylinder head, valves, camshafts) and bottom-end (crankshaft, connecting rods, pistons, cylinders). Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines, and evaporative emission control system. Ignition System: Ignition coils, spark plugs, ECU control, crankshaft position sensor, and related wiring. Cooling System: Radiator, cooling fan, thermostat, water pump, coolant passages, and fluid specifications. Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), oxygen sensors, and mounting hardware. Transmission Drivetrain: Clutch operation, gear shifting mechanisms, gearbox internals, final drive (belt drive system), and lubrication. Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), horn, and all wiring diagrams. Braking System: Hydraulic brake system (master cylinders, calipers, brake lines, brake fluid), ABS unit operation, brake pad replacement, rotor inspection, and bleeding procedures. Suspension System: Front forks (dampening, spring preload, oil levels), rear shock absorber(s), linkage (if applicable), and wheel bearing service. Steering System: Handlebar assembly, steering stem bearings, and related linkages. Chassis Frame: Frame inspection, alignment checks, and related structural components. Bodywork Trim: Fairings, saddlebags, trunk, seat removal, tank cover, and related cosmetic components. Instruments Controls: Dashboard gauges, switches, levers, and control cables. Procedures Included Scheduled Maintenance: Detailed maintenance schedules, including oil changes, filter replacements, chain/belt adjustments, brake fluid flushes, and coolant checks. Troubleshooting Diagnostics: Systematic troubleshooting guides for common problems, diagnostic codes (if applicable), and symptom-based repair procedures. Disassembly Assembly: Step-by-step instructions for the removal and reinstallation of all major components and sub-assemblies. Rebuilding Overhauling: Procedures for rebuilding specific components like the engine, transmission, forks, and brake calipers. Wiring Diagrams: Comprehensive electrical schematic diagrams for all systems, including color coding and connector information. Torque Specifications: Precise torque values for critical fasteners throughout the motorcycle. Special Tools: Identification and usage instructions for any specialized tools required for specific repairs. Technical Depth Depth: Comprehensive, covering everything from basic maintenance and fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component servicing. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) - typically vector-based for clear viewing and printing. Print Quality Quality: High-resolution, allowing for clear viewing of diagrams, text, and images when printed. Binding Type Binding: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Configuration: V-twin, Four-stroke, SOHC, 4 valves per cylinder Displacement: 1700 cc (103.6 cubic inches) Bore X Stroke: 102.0 x 104.0 mm Cooling Method: Liquid-cooled Compression Ratio: 9.5:1 Performance Horsepower Peak: Approximately 73 hp @ 5000 rpm (estimated, as not explicitly stated in product info) Torque Peak: Approximately 108 lb-ft @ 3500 rpm (estimated, as not explicitly stated in product info) Fuel System Induction: Fuel injection with sub-throttle Fuel Type: Unleaded gasoline, minimum octane rating 87 (AKI) Lubrication Oil Type:...
The Vulcan 1700 Voyager ABS, produced for the 2009 and 2010 model years, is a full-dress touring motorcycle designed for long-distance journeys. This model combines classic V-twin cruiser aesthetics with practical touring features, including ample storage and significant wind protection, catering to riders who prioritize comfort and capability on extended trips. Its 1700cc liquid-cooled V-twin engine, equipped with fuel injection, delivers robust performance, complemented by a 6-speed transmission and belt drive. A key safety feature is the standard Anti-lock Braking System (ABS), enhancing rider control and confidence in various riding conditions.
This comprehensive Workshop Service Repair Manual provides detailed guidance for the maintenance and repair of the Vulcan 1700 Voyager ABS (VN1700). It covers all essential systems, including engine mechanicals, fuel, ignition, cooling, exhaust, transmission, and electrical systems, as well as braking, suspension, and steering. The manual includes step-by-step procedures for disassembly, assembly, and rebuilding of components, along with scheduled maintenance guidelines, troubleshooting charts, torque specifications, and wiring diagrams. Its purpose is to serve as an authoritative resource for owners and technicians, ensuring the proper upkeep and repair of the motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Voyager ABS
Model Variant:
VN1700 Voyager ABS
Model Year:
2009-2010
Codes
Chassis Code:
VN1700
👋 Introduction
Market Position
Category:
Full-dress touring motorcycle
Target Audience:
Long-distance touring riders, often referred to as 'cruiser' or 'bagger' enthusiasts, seeking comfort, amenities, and substantial engine power.
Competitive Analysis
Key Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster.
Key Features
Design Philosophy:
Combines classic V-twin cruiser styling with touring capabilities, offering ample storage, wind protection, and comfort for rider and passenger on extended journeys.
ABS Integration:
Anti-lock Braking System (ABS) provides enhanced safety and control during braking, particularly in adverse conditions.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service and Repair
Page Count
Estimated Pages:
Information not explicitly stated, but typical workshop manuals of this era and scope exceed 500 pages.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, assembly, including top-end (cylinder head, valves, camshafts) and bottom-end (crankshaft, connecting rods, pistons, cylinders).
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines, and evaporative emission control system.
Ignition System:
Ignition coils, spark plugs, ECU control, crankshaft position sensor, and related wiring.
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant passages, and fluid specifications.
Clutch operation, gear shifting mechanisms, gearbox internals, final drive (belt drive system), and lubrication.
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), horn, and all wiring diagrams.
Braking System:
Hydraulic brake system (master cylinders, calipers, brake lines, brake fluid), ABS unit operation, brake pad replacement, rotor inspection, and bleeding procedures.
Suspension System:
Front forks (dampening, spring preload, oil levels), rear shock absorber(s), linkage (if applicable), and wheel bearing service.
Steering System:
Handlebar assembly, steering stem bearings, and related linkages.
Chassis Frame:
Frame inspection, alignment checks, and related structural components.
Bodywork Trim:
Fairings, saddlebags, trunk, seat removal, tank cover, and related cosmetic components.
Instruments Controls:
Dashboard gauges, switches, levers, and control cables.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules, including oil changes, filter replacements, chain/belt adjustments, brake fluid flushes, and coolant checks.
Troubleshooting Diagnostics:
Systematic troubleshooting guides for common problems, diagnostic codes (if applicable), and symptom-based repair procedures.
Disassembly Assembly:
Step-by-step instructions for the removal and reinstallation of all major components and sub-assemblies.
Rebuilding Overhauling:
Procedures for rebuilding specific components like the engine, transmission, forks, and brake calipers.
Wiring Diagrams:
Comprehensive electrical schematic diagrams for all systems, including color coding and connector information.
Torque Specifications:
Precise torque values for critical fasteners throughout the motorcycle.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and fluid changes to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component servicing.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) - typically vector-based for clear viewing and printing.
Print Quality
Quality:
High-resolution, allowing for clear viewing of diagrams, text, and images when printed.
Binding Type
Binding:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Configuration:
V-twin, Four-stroke, SOHC, 4 valves per cylinder
Displacement:
1700 cc (103.6 cubic inches)
Bore X Stroke:
102.0 x 104.0 mm
Cooling Method:
Liquid-cooled
Compression Ratio:
9.5:1
Performance
Horsepower Peak:
Approximately 73 hp @ 5000 rpm (estimated, as not explicitly stated in product info)
Torque Peak:
Approximately 108 lb-ft @ 3500 rpm (estimated, as not explicitly stated in product info)
Fuel System
Induction:
Fuel injection with sub-throttle
Fuel Type:
Unleaded gasoline, minimum octane rating 87 (AKI)
Lubrication
Oil Type:
SAE 10W-40 API SG or SH or SJ or SL or SM, JASO MA or MA1 or MA2
Oil Capacity:
Approx. 3.7 L (3.9 US qt) with filter change
🔧 Transmission
Standard
Type:
6-speed constant mesh, return type
Optional
Type:
N/A
Features
Final Drive:
Belt drive
Clutch Type:
Wet, multiple-disc, manual
📐 Dimensions
Exterior
Overall Length:
2540 mm (100.0 in)
Overall Width:
965 mm (38.0 in)
Overall Height:
1465 mm (57.7 in)
Wheelbase:
1635 mm (64.4 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
740 mm (29.1 in)
Weights
Curb Weight:
Approx. 370 kg (816 lbs)
Fuel Capacity:
20.0 L (5.3 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles typically do not undergo standardized crash testing like automobiles).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on front and rear wheels.
Lighting:
Halogen headlight, LED taillight, and standard turn signals for visibility.
Passive Features
Frame Construction:
Steel, backbone frame for rigidity and stability.
Tires:
Tubeless tires for improved puncture resistance.
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with handlebar-mounted controls, often featuring AM/FM radio and compatibility with aftermarket MP3 players or communication systems. Speaker placement is typically in the fairing.
Cruise Control:
Electronic cruise control for enhanced rider comfort on long journeys.
Driver Assistance
ABS:
Standardized Anti-lock Braking System (ABS) is a key safety technology.
Connectivity
Intercom System:
Provision for or integrated intercom system for rider-to-passenger communication, and potentially rider-to-rider via accessory communication systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Air Filter Cleaning:
Inspect every 6,000 km (3,700 miles); clean or replace as needed.
Spark Plug Replacement:
Replace every 12,000 km (7,500 miles).
Brake Fluid Flush:
Replace every 24 months, regardless of mileage.
Coolant Replacement:
Replace every 24 months, regardless of mileage.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 API SG or SH or SJ or SL or SM, JASO MA or MA1 or MA2
Brake Fluid Type:
DOT 4
Coolant Type:
Kawasaki Long Life Coolant (or equivalent ethylene glycol-based coolant with phosphate anti-corrosion additives)
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, steering head bearings due to weight and touring use.
Potential Electrical:
While generally reliable, some owners have reported issues with rectifier/regulator units on various Kawasaki models of this era, though specific widespread issues for the 2009-2010 Voyager ABS are not commonly cited without detailed analysis.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries, Ltd. has a long and storied history in motorcycle manufacturing, known for its performance-oriented bikes and innovative engineering across various segments, including cruisers, sportbikes, and off-road motorcycles.
Model Evolution
Vulcan Lineage:
The Vulcan series, introduced in the mid-1980s, represents Kawasaki's foray into the cruiser market. The 1700cc platform evolved from earlier displacement models, incorporating modern technology and touring features to create the Voyager variant.
Production
Manufacturing Location:
Japan (primary manufacturing origin for Kawasaki motorcycles).
Model Introduction Year:
The Vulcan 1700 platform was introduced in 2009, with the Voyager ABS being a prominent model within that lineup.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the 2009-2010 Kawasaki Vulcan 1700 Voyager ABS are not widely publicized industry-wide. However, the Vulcan 1700 platform generally received positive reviews for its performance, comfort, and touring amenities within the full-dress touring segment.