Kawasaki Z750 2007-2010 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Z750 Model Generation: ZR750 N Product Name: Kawasaki Z750 2007-2010 Workshop Repair Service Manual PDF Download Codes Vin Decoder Notes: VIN typically starts with JKBZR750N... followed by model year digit and production sequence. 👋 Introduction Market Position Motorcycle Segment: Naked sportbike, often positioned as an accessible yet powerful entry into the litre-class category. Target Audience: Riders seeking performance, aggressive styling, and the versatility of a naked bike for both commuting and spirited riding. Competitive Analysis Key Competitors Period: Competed against models like Yamaha FZ1, Suzuki GSX-S1000 (later generations), Honda CB1000R, Triumph Speed Triple. Key Features Engine Configuration: Inline-four cylinder, DOHC, 16-valve. Design Philosophy: Emphasizes a balance of performance, rider comfort, and aggressive styling. Handling Characteristics: Known for its agile handling and stable chassis, making it versatile for various riding conditions. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009, 2010 Models Covered: All Kawasaki Z750 models within the specified year range Page Count Estimated Page Count: Over 400 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system, timing components, valve clearances. Fuel System: Fuel injection system (throttle body, injectors, ECU control), fuel pump, fuel filter, fuel tank, fuel lines. Ignition System: Ignition coils, spark plugs, ignition control module, timing. Transmission: Clutch assembly, gearbox internals, gear shift mechanism, lubrication, adjustments. Drivetrain: Final drive, chain and sprockets, rear wheel hub. Suspension: Front forks (disassembly, servicing, oil changes, adjustments), rear shock absorber, linkage components. Brakes: Front and rear brake calipers, master cylinders, brake lines, brake fluid replacement, bleeding procedure, disc inspection. Electrical System: Wiring diagrams, battery, charging system (alternator/stator, rectifier/regulator), starter motor, lighting system, instrumentation, sensors, ECU. Chassis And Frame: Frame inspection, steering head bearings, swingarm, pivot bearings, general chassis components. Bodywork And Trim: Fairings, fuel tank, seat, fenders, minor body panel removal and installation. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustments, brake fluid flushes, coolant changes, spark plug replacement, air filter cleaning/replacement, valve clearance checks. Troubleshooting: Diagnosis of common problems, fault finding charts, diagnostic procedures for engine, electrical, and mechanical issues. Repair: Step-by-step instructions for component removal, overhaul, and reassembly of all major motorcycle systems. Disassembly Reassembly: Detailed instructions for complete teardown and rebuilding of the motorcycle. Torque Specifications: Essential torque values for critical fasteners across all systems. Wiring Diagrams: Comprehensive electrical wiring diagrams for easy diagnosis and repair. Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to full engine and chassis rebuilds. Diagnostic Capabilities: Includes diagnostic procedures and troubleshooting flowcharts for a wide range of potential issues. Special Tool Requirements: Identifies specific tools required for advanced procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing for quick information retrieval. Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four valves per cylinder Engine Displacement: 750 cc Bore X Stroke: 71.0 x 47.0 mm Compression Ratio: 11.5:1 Performance Horsepower Peak: Approximately 106 HP (at crankshaft, figures may vary slightly by region) Torque Peak: Approximately 76 Nm (at crankshaft, figures may vary slightly by region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Tank Capacity: 15 Liters (approx. 3.96 US gallons) Cooling System Cooling Method: Liquid-cooled Coolant Type: Kawasaki's recommended coolant or an equivalent ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for specific mix ratio). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multiple-disc, manual Optional Optional Transmissions: N/A (standard manual transmission only for this model) Features Final Drive: O-ring sealed chain Transmission Oil Type: API GL-4 or GL-5, SAE 80W-90 hypoid gear oil. 📐 Dimensions Exterior Overall Length: 2,105 mm (82.9 in) Overall Width: 760 mm (29.9 in) Overall Height: 1,060 mm (41.7 in) Wheelbase: 1,440 mm (56.7 in) Ground Clearance: 155 mm (6.1 in) Seat Height: 815 mm (32.1 in) Weights Curb Weight: Approximately 206 kg (454 lbs) (fully fueled) Dry Weight: Approximately 188 kg (414 lbs) 🛡️ Safety Features Ratings Safety Certifications: Meets relevant national and international motorcycle safety standards (e.g., DOT, ECE where applicable). Active Features Braking System: Dual 300mm petal discs with 4-piston calipers (front), Single 250mm petal disc with 2-piston caliper (rear). ABS was often an option on later models or specific variants. Suspension Damping: Adjustable front forks (preload, compression, rebound damping) and adjustable rear shock (preload, rebound damping) contribute to stability and control. Passive Features Frame Construction: High-tensile steel backbone frame designed for rigidity and predictable handling. 💡 Technology Features Infotainment Instrumentation Type: Digital...
Diagnosis of common problems, fault finding charts, diagnostic procedures for engine, electrical, and mechanical issues.
Repair:
Step-by-step instructions for component removal, overhaul, and reassembly of all major motorcycle systems.
Disassembly Reassembly:
Detailed instructions for complete teardown and rebuilding of the motorcycle.
Torque Specifications:
Essential torque values for critical fasteners across all systems.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for easy diagnosis and repair.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to full engine and chassis rebuilds.
Diagnostic Capabilities:
Includes diagnostic procedures and troubleshooting flowcharts for a wide range of potential issues.
Special Tool Requirements:
Identifies specific tools required for advanced procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable, allowing for quick information retrieval.
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four valves per cylinder
Engine Displacement:
750 cc
Bore X Stroke:
71.0 x 47.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower Peak:
Approximately 106 HP (at crankshaft, figures may vary slightly by region)
Torque Peak:
Approximately 76 Nm (at crankshaft, figures may vary slightly by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity:
15 Liters (approx. 3.96 US gallons)
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Kawasaki's recommended coolant or an equivalent ethylene glycol-based antifreeze with corrosion inhibitors (refer to manual for specific mix ratio).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc, manual
Optional
Optional Transmissions:
N/A (standard manual transmission only for this model)
Features
Final Drive:
O-ring sealed chain
Transmission Oil Type:
API GL-4 or GL-5, SAE 80W-90 hypoid gear oil.
📐 Dimensions
Exterior
Overall Length:
2,105 mm (82.9 in)
Overall Width:
760 mm (29.9 in)
Overall Height:
1,060 mm (41.7 in)
Wheelbase:
1,440 mm (56.7 in)
Ground Clearance:
155 mm (6.1 in)
Seat Height:
815 mm (32.1 in)
Weights
Curb Weight:
Approximately 206 kg (454 lbs) (fully fueled)
Dry Weight:
Approximately 188 kg (414 lbs)
🛡️ Safety Features
Ratings
Safety Certifications:
Meets relevant national and international motorcycle safety standards (e.g., DOT, ECE where applicable).
Active Features
Braking System:
Dual 300mm petal discs with 4-piston calipers (front), Single 250mm petal disc with 2-piston caliper (rear). ABS was often an option on later models or specific variants.
Suspension Damping:
Adjustable front forks (preload, compression, rebound damping) and adjustable rear shock (preload, rebound damping) contribute to stability and control.
Passive Features
Frame Construction:
High-tensile steel backbone frame designed for rigidity and predictable handling.
💡 Technology Features
Infotainment
Instrumentation Type:
Digital LCD display with analog tachometer. Features include speedometer, odometer, trip meters, clock, fuel gauge, and indicator lights.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on some versions of the Z750 during these model years.
Connectivity
Connectivity Features:
N/A (Motorcycle of this era does not feature advanced electronic connectivity like Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
First Service:
Typically at 600 miles or 1 month, whichever comes first. Check manual for specific details.
Regular Oil Change:
Every 3,750 miles or 6 months. Always consult the manual for the most accurate interval.
Valve Clearance Check:
Typically every 7,500 miles or 12 months. Critical for engine performance and longevity.
Fluid Specifications
Engine Oil Type:
API SG or SH, JASO MA certified 10W-40 viscosity motorcycle oil. (Refer to manual for exact Kawasaki recommendation).
Engine Oil Capacity:
Approximately 3.0 L (3.2 US qt) with filter change; 2.7 L (2.9 US qt) without filter change.
Brake Fluid Type:
DOT 4 hydraulic brake fluid (use fresh fluid from a sealed container).
Fork Oil Type:
Refer to manual for specific viscosity (often around Showa SS-03 or equivalent, e.g., 10W).
Fork Oil Quantity:
Specify amount per fork leg (e.g., 510 ml). Consult manual for exact measurement.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, wheel bearings, fork seals, steering head bearings, tires.
Potential Electrical Issues:
Regulator/rectifier failure (common across many Japanese bikes of this era), stator coil degradation.
Engine Performance Notes:
Ensure regular valve adjustments for optimal performance and to prevent potential valve seat damage.
Cooling System Maintenance:
Regular flushing of the cooling system and replacement of coolant is vital to prevent corrosion and overheating.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle Division:
Kawasaki Heavy Industries' Motorcycle & Engine division has a long history dating back to the 1950s, known for performance-oriented motorcycles.
Model Evolution
Z Series Legacy:
The Z750 is part of Kawasaki's iconic 'Z' lineage, which has historically represented powerful and stylish motorcycles.
Z750 Generations:
The 2007-2010 model represents a significant update to the Z750 line, often referred to as the 'N' generation, with styling and mechanical revisions.
Production
Production Period:
The Z750 was produced globally, with specific iterations and specifications tailored for different markets.
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other regions depending on the market.
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards may vary, the Z750 consistently received praise in motorcycle publications for its blend of performance, handling, and value.
Ratings
User Satisfaction Ratings:
Generally high user satisfaction, particularly for its power-to-weight ratio and overall rider experience.
Certifications
Emission Standards:
Meets relevant emissions standards for the target markets of the 2007-2010 production period.