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KIA Rondo 2007 OEM Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Rondo Year: 2007 Codes Engine Codes: G4KA (2.4L), G6EA (2.7L) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals seeking versatile and practical transportation Competitive Analysis Key Competitors: Mazda5, Dodge Caravan (smaller trims), possibly some smaller crossover SUVs Key Features Practicality: Spacious interior, flexible seating configurations, car-like driving dynamics Value Proposition: Affordable and reliable transportation with good interior space for its class 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, assembly, inspection, repair of 2.4L and 2.7L engines Engine Management: Fuel injection, ignition system, emissions control, ECU diagnostics Transmission Manual: Manual transmission repair and overhaul Transmission Automatic: Automatic transmission diagnosis, repair, and fluid service Drivetrain: Front-wheel drive (FWD), CV joints, differential components Suspension: Front and rear suspension components, alignment specifications Steering: Power steering system, steering column, rack and pinion Brakes: Front and rear disc brakes, ABS system, parking brake Electrical System: Battery, charging system, starting system, lighting, power accessories HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Body And Frame: Body panel removal/installation, interior trim, structural components Safety Systems: Airbag system, seatbelts, body control module (BCM) Diagnostic Trouble Codes: OBD-II codes and troubleshooting procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation Engine Overhaul: Complete engine disassembly, cleaning, inspection, and reassembly Transmission Repair: Internal transmission component replacement, seal service Brake System Repair: Brake pad/rotor replacement, caliper service, brake fluid flush Electrical Diagnosis: Wiring diagrams, component testing, electrical fault finding Suspension And Steering Repair: Component replacement (struts, ball joints, tie rods), alignment adjustments HVAC Service: Refrigerant handling, component replacement (compressor, evaporator) Body Repair: Panel replacement, door mechanism adjustment, weatherstripping Troubleshooting Guides: Symptom-based diagnostic flowcharts Special Tools: Identification and usage of required specialty tools Technical Depth Depth: Comprehensive: from basic maintenance to complete engine and transmission rebuilds Diagnostic Level: Advanced diagnostics, including sensor data analysis and component testing Diagrams And Illustrations: Detailed step-by-step illustrations and exploded views 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.4L Inline-4 (CVVT) Engine 1 Displacement: 2351 cc Engine 1 Bore X Stroke: 86.0 mm x 97.0 mm Engine 1 Compression Ratio: 9.1:1 Engine 1 Horsepower: 162 hp @ 6000 rpm (approx.) Engine 1 Torque: 163 lb-ft @ 4000 rpm (approx.) Engine 2 Name: 2.7L V6 (DOHC, CVVT) Engine 2 Displacement: 2656 cc Engine 2 Bore X Stroke: 86.7 mm x 75.0 mm Engine 2 Compression Ratio: 9.3:1 Engine 2 Horsepower: 189 hp @ 6000 rpm (approx.) Engine 2 Torque: 182 lb-ft @ 4500 rpm (approx.) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Octane Requirement: 87 Octane (Recommended) Engine Cooling Cooling System Type: Liquid-Cooled 🔧 Transmission Standard Transmission Type 2.4L: 5-Speed Manual Transmission Type 2.7L: 4-Speed Automatic Optional Transmission Type Automatic 2.4L: 4-Speed Automatic Features Automatic Transmission Features: Sportmatic (Sequential Shift) capability Fluid Specifications Automatic Transmission Fluid Type: KIA SP-III or equivalent DEXRON-III Fluid Capacities Automatic Transmission Fluid Capacity: Approx. 7.5 Liters (15.8 Pints) for complete refill 📐 Dimensions Exterior Length: 174.4 inches (4430 mm) Width: 68.3 inches (1735 mm) Height: 63.0 inches (1600 mm) Wheelbase: 104.3 inches (2650 mm) Interior Seating Capacity: 5-7 Passengers (depending on configuration) Cargo Cargo Volume Behind 2Nd Row: Approx. 31.7 cu ft Cargo Volume Behind 3Rd Row: Approx. 12.5 cu ft (if equipped with 3rd row) Weights Curb Weight 2.4L: 3210 - 3333 lbs (1456 - 1512 kg) Curb Weight 2.7L: 3350 - 3479 lbs (1520 - 1578 kg) Towing Towing Capacity: 1500 lbs (680 kg) (with proper equipment) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) NHTSA Side Impact: 5 Stars (Front Seat), 4 Stars (Rear Seat) IIHS Moderate Overlap Front: Acceptable Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional/Standard on some trims (TCS) Electronic Stability Control: Optional/Standard on some trims (ESC/VSM) Passive Features Airbags: Front, Side Curtain (standard on most trims) Seatbelts: 3-point with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: AM/FM/CD, optional MP3, SiriusXM Satellite Radio capability Display Screen: Optional navigation system with touchscreen display Driver Assistance Cruise Control: Standard Connectivity Auxiliary Audio Input: Standard 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months Engine Air Filter Replacement: Every 30,000 miles (48,000 km) Cabin Air Filter Replacement: Every 15,000 miles (24,000 km) Spark Plug Replacement 2.4L: Every 105,000 miles (169,000 km) (Platinum Plugs) Spark Plug Replacement 2.7L: Every 105,000 miles (169,000 km) (Platinum...
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KIA Rondo 2007 OEM Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Rondo
Year:
2007
Codes
Engine Codes:
G4KA (2.4L), G6EA (2.7L)
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families, individuals seeking versatile and practical transportation
Competitive Analysis
Key Competitors:
Mazda5, Dodge Caravan (smaller trims), possibly some smaller crossover SUVs
Key Features
Practicality:
Spacious interior, flexible seating configurations, car-like driving dynamics
Value Proposition:
Affordable and reliable transportation with good interior space for its class
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, repair of 2.4L and 2.7L engines
Engine Management:
Fuel injection, ignition system, emissions control, ECU diagnostics
Transmission Manual:
Manual transmission repair and overhaul
Transmission Automatic:
Automatic transmission diagnosis, repair, and fluid service
Drivetrain:
Front-wheel drive (FWD), CV joints, differential components
Suspension:
Front and rear suspension components, alignment specifications
Steering:
Power steering system, steering column, rack and pinion
Brakes:
Front and rear disc brakes, ABS system, parking brake
Electrical System:
Battery, charging system, starting system, lighting, power accessories
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Body And Frame:
Body panel removal/installation, interior trim, structural components
Safety Systems:
Airbag system, seatbelts, body control module (BCM)
Diagnostic Trouble Codes:
OBD-II codes and troubleshooting procedures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotation
Engine Overhaul:
Complete engine disassembly, cleaning, inspection, and reassembly
Transmission Repair:
Internal transmission component replacement, seal service
Brake System Repair:
Brake pad/rotor replacement, caliper service, brake fluid flush
Electrical Diagnosis:
Wiring diagrams, component testing, electrical fault finding
Suspension And Steering Repair:
Component replacement (struts, ball joints, tie rods), alignment adjustments
HVAC Service:
Refrigerant handling, component replacement (compressor, evaporator)
Body Repair:
Panel replacement, door mechanism adjustment, weatherstripping
Troubleshooting Guides:
Symptom-based diagnostic flowcharts
Special Tools:
Identification and usage of required specialty tools
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Advanced diagnostics, including sensor data analysis and component testing
Diagrams And Illustrations:
Detailed step-by-step illustrations and exploded views
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.4L Inline-4 (CVVT)
Engine 1 Displacement:
2351 cc
Engine 1 Bore X Stroke:
86.0 mm x 97.0 mm
Engine 1 Compression Ratio:
9.1:1
Engine 1 Horsepower:
162 hp @ 6000 rpm (approx.)
Engine 1 Torque:
163 lb-ft @ 4000 rpm (approx.)
Engine 2 Name:
2.7L V6 (DOHC, CVVT)
Engine 2 Displacement:
2656 cc
Engine 2 Bore X Stroke:
86.7 mm x 75.0 mm
Engine 2 Compression Ratio:
9.3:1
Engine 2 Horsepower:
189 hp @ 6000 rpm (approx.)
Engine 2 Torque:
182 lb-ft @ 4500 rpm (approx.)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Octane Requirement:
87 Octane (Recommended)
Engine Cooling
Cooling System Type:
Liquid-Cooled
🔧 Transmission
Standard
Transmission Type 2.4L:
5-Speed Manual
Transmission Type 2.7L:
4-Speed Automatic
Optional
Transmission Type Automatic 2.4L:
4-Speed Automatic
Features
Automatic Transmission Features:
Sportmatic (Sequential Shift) capability
Fluid Specifications
Automatic Transmission Fluid Type:
KIA SP-III or equivalent DEXRON-III
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 7.5 Liters (15.8 Pints) for complete refill
📐 Dimensions
Exterior
Length:
174.4 inches (4430 mm)
Width:
68.3 inches (1735 mm)
Height:
63.0 inches (1600 mm)
Wheelbase:
104.3 inches (2650 mm)
Interior
Seating Capacity:
5-7 Passengers (depending on configuration)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 31.7 cu ft
Cargo Volume Behind 3Rd Row:
Approx. 12.5 cu ft (if equipped with 3rd row)
Weights
Curb Weight 2.4L:
3210 - 3333 lbs (1456 - 1512 kg)
Curb Weight 2.7L:
3350 - 3479 lbs (1520 - 1578 kg)
Towing
Towing Capacity:
1500 lbs (680 kg) (with proper equipment)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger)
NHTSA Side Impact:
5 Stars (Front Seat), 4 Stars (Rear Seat)
IIHS Moderate Overlap Front:
Acceptable
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional/Standard on some trims (TCS)
Electronic Stability Control:
Optional/Standard on some trims (ESC/VSM)
Passive Features
Airbags:
Front, Side Curtain (standard on most trims)
Seatbelts:
3-point with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD, optional MP3, SiriusXM Satellite Radio capability
Display Screen:
Optional navigation system with touchscreen display
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Audio Input:
Standard
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement 2.4L:
Every 105,000 miles (169,000 km) (Platinum Plugs)
Spark Plug Replacement 2.7L:
Every 105,000 miles (169,000 km) (Platinum Plugs)
Transmission Fluid Change Automatic:
Every 60,000 miles (96,000 km) or as needed based on driving conditions
Coolant Flush:
Every 60,000 miles (96,000 km) or 4 years
Fluid Specifications
Engine Oil Type 2.4L:
SAE 5W-20
Engine Oil Type 2.7L:
SAE 5W-20
Coolant Type:
Amine-based, Ethylene Glycol (Pre-mixed 50/50)
Fluid Capacities
Engine Oil Capacity 2.4L:
4.5 US quarts (4.3 Liters) with filter
Engine Oil Capacity 2.7L:
4.9 US quarts (4.6 Liters) with filter
Coolant Capacity:
Approx. 7.8 Liters (8.2 US quarts)
Known Issues
Common Wear Items:
Brake components, suspension bushings, catalytic converter (potential)
Engine Problems:
Occasional oil leaks, potential PCV valve issues
Transmission Problems:
Hesitation or rough shifting in older automatic transmissions (often fluid-related)
Electrical Issues:
Window regulator failures, HVAC blower motor issues reported
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
First Generation Start:
2004 (Global), 2006 (North America)
Generation Covered:
First Generation (2004-2010 globally, 2006-2010 North America)
Production
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Safety Award:
IIHS Top Safety Pick (2007 model year)
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