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Kia Rondo 2009 2.7L DOHC Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2009 Engine: 2.7L DOHC 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Target Audience: Families seeking a versatile and practical vehicle with good passenger and cargo space, offering an alternative to minivans and traditional SUVs. Competitive Analysis Key Competitors: Chevrolet HHR, Ford Focus Wagon, Mazda5, Pontiac Vibe, Toyota Matrix, Scion xB. Key Features Versatility: Flexible seating arrangements and ample cargo space, often with a low load floor. Value Proposition: Generally offered a good balance of features, practicality, and affordability. Engine Option: The 2.7L V6 provided a more powerful option for those needing enhanced performance. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Page Count: 1387 Language: English Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, inspection, and adjustment procedures for the 2.7L DOHC engine. Engine Management: Ignition system, fuel system (injection, pump, injectors), emissions control, sensors, actuators, ECU diagnostics, and troubleshooting. Transmission: Automatic transmission service, fluid changes, internal component inspection, troubleshooting, and repair procedures. Drivetrain: Front-wheel drive system, axles, CV joints, differential service, and related components. Suspension: Front and rear suspension systems, shock absorbers, struts, springs, control arms, ball joints, bushings, and alignment procedures. Steering: Power steering system, steering rack, tie rod ends, steering column, and associated components. Brakes: Front and rear brake systems, disc brakes, calipers, pads, rotors, brake lines, master cylinder, ABS system diagnostics, and repair. Electrical System: Charging system (alternator, battery), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, and component testing. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and performance checks. Body And Chassis: Body panel removal and installation, door mechanisms, glass, interior trim, structural components, and corrosion protection. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks and top-offs, tire rotations, spark plug replacement, and belt inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and symptom-based troubleshooting guides. Repair And Rebuild: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation for all major vehicle systems. Adjustment And Calibration: Procedures for adjusting brakes, suspension alignment, engine idle speed, and other critical settings. Special Tool Usage: Identification and usage instructions for specialized tools required for specific repair operations. Torque Specifications: Detailed torque values for critical fasteners across all vehicle systems, ensuring proper assembly and preventing damage. Technical Depth Diagnostic Capabilities: Comprehensive diagnostic information, including symptom analysis, potential causes, and step-by-step testing procedures. Pictorial Diagrams: Abundant use of detailed illustrations, exploded views, drawings, and photographs to guide repair processes. Service Data: Inclusion of all necessary service data, including specifications, limits, capacities, and critical measurements. Preventive Maintenance: Emphasis on preventive maintenance schedules and practices to ensure vehicle longevity and reliability. Wiring Diagrams: Detailed electrical wiring diagrams for comprehensive troubleshooting of electrical systems. 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows, Mac, Linux OS Software Requirement: Adobe Reader Print Quality Printability: Yes, all pages are printable. Resolution Quality: High-resolution, suitable for clear printing of diagrams and text. Binding Type Binding Method: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: G6CV (likely designation for the 2.7L V6) Engine Type: Naturally Aspirated V6 Displacement: 2.7 Liters (2656 cc) Valvetrain: DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder) Bore X Stroke: 86.0 mm x 77.0 mm (approximate) Compression Ratio: 9.6:1 (approximate) Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Performance Horsepower: Approximately 182 hp @ 6000 rpm Torque: Approximately 177 lb-ft @ 4500 rpm Fuel System Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 5-Speed Automatic Transmission Optional Transmission Type: N/A for the 2.7L V6 model. Features Gear Ratios: Detailed gear ratios are available within the manual's transmission section. Fluid Type: Kia SPIII or equivalent (refer to manual for specific Kia part number and alternatives). Fluid Capacity: Refer to manual for exact fill capacity for transmission service and overhaul. 📐 Dimensions Exterior Length: Approximately 4550 mm (179.1 inches) Width: Approximately 1770 mm (69.7 inches) Height: Approximately 1600 mm (63.0 inches) Wheelbase: Approximately 2650 mm (104.3 inches) Weights Curb Weight: Approximately 1490-1550 kg (3285-3417 lbs), depending on configuration. Cargo Cargo Volume: Varies significantly with seating configuration, detailed in manual. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for driver and front passenger) NHTSA Side Impact: 5-Star (for front and rear passengers) IIHS Side Impact: Good (for vehicles with side airbags) Active Features ABS: Anti-lock Braking System (ABS) standard on all trims. Esc: Electronic Stability Control (ESC) often available or standard on higher trims. Traction Control: Traction Control System (TCS) available. Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, and available side-curtain airbags. Seatbelts: Three-point seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment...
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Kia Rondo 2009 2.7L DOHC Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Kia
Model:
Rondo
Year:
2009
Engine:
2.7L DOHC
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover
Target Audience:
Families seeking a versatile and practical vehicle with good passenger and cargo space, offering an alternative to minivans and traditional SUVs.
Competitive Analysis
Key Competitors:
Chevrolet HHR, Ford Focus Wagon, Mazda5, Pontiac Vibe, Toyota Matrix, Scion xB.
Key Features
Versatility:
Flexible seating arrangements and ample cargo space, often with a low load floor.
Value Proposition:
Generally offered a good balance of features, practicality, and affordability.
Engine Option:
The 2.7L V6 provided a more powerful option for those needing enhanced performance.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Page Count:
1387
Language:
English
Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, assembly, disassembly, inspection, and adjustment procedures for the 2.7L DOHC engine.
Engine Management:
Ignition system, fuel system (injection, pump, injectors), emissions control, sensors, actuators, ECU diagnostics, and troubleshooting.
Transmission:
Automatic transmission service, fluid changes, internal component inspection, troubleshooting, and repair procedures.
Drivetrain:
Front-wheel drive system, axles, CV joints, differential service, and related components.
Suspension:
Front and rear suspension systems, shock absorbers, struts, springs, control arms, ball joints, bushings, and alignment procedures.
Steering:
Power steering system, steering rack, tie rod ends, steering column, and associated components.
Brakes:
Front and rear brake systems, disc brakes, calipers, pads, rotors, brake lines, master cylinder, ABS system diagnostics, and repair.
Electrical System:
Charging system (alternator, battery), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, and component testing.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and performance checks.
Body And Chassis:
Body panel removal and installation, door mechanisms, glass, interior trim, structural components, and corrosion protection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid level checks and top-offs, tire rotations, spark plug replacement, and belt inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and symptom-based troubleshooting guides.
Repair And Rebuild:
Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation for all major vehicle systems.
Adjustment And Calibration:
Procedures for adjusting brakes, suspension alignment, engine idle speed, and other critical settings.
Special Tool Usage:
Identification and usage instructions for specialized tools required for specific repair operations.
Torque Specifications:
Detailed torque values for critical fasteners across all vehicle systems, ensuring proper assembly and preventing damage.
Technical Depth
Diagnostic Capabilities:
Comprehensive diagnostic information, including symptom analysis, potential causes, and step-by-step testing procedures.
Pictorial Diagrams:
Abundant use of detailed illustrations, exploded views, drawings, and photographs to guide repair processes.
Service Data:
Inclusion of all necessary service data, including specifications, limits, capacities, and critical measurements.
Preventive Maintenance:
Emphasis on preventive maintenance schedules and practices to ensure vehicle longevity and reliability.
Wiring Diagrams:
Detailed electrical wiring diagrams for comprehensive troubleshooting of electrical systems.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
Print Quality
Printability:
Yes, all pages are printable.
Resolution Quality:
High-resolution, suitable for clear printing of diagrams and text.
Binding Type
Binding Method:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G6CV (likely designation for the 2.7L V6)
Engine Type:
Naturally Aspirated V6
Displacement:
2.7 Liters (2656 cc)
Valvetrain:
DOHC (Double Overhead Camshaft), 24 Valves (4 valves per cylinder)
Bore X Stroke:
86.0 mm x 77.0 mm (approximate)
Compression Ratio:
9.6:1 (approximate)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Performance
Horsepower:
Approximately 182 hp @ 6000 rpm
Torque:
Approximately 177 lb-ft @ 4500 rpm
Fuel System
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic Transmission
Optional
Transmission Type:
N/A for the 2.7L V6 model.
Features
Gear Ratios:
Detailed gear ratios are available within the manual's transmission section.
Fluid Type:
Kia SPIII or equivalent (refer to manual for specific Kia part number and alternatives).
Fluid Capacity:
Refer to manual for exact fill capacity for transmission service and overhaul.
📐 Dimensions
Exterior
Length:
Approximately 4550 mm (179.1 inches)
Width:
Approximately 1770 mm (69.7 inches)
Height:
Approximately 1600 mm (63.0 inches)
Wheelbase:
Approximately 2650 mm (104.3 inches)
Weights
Curb Weight:
Approximately 1490-1550 kg (3285-3417 lbs), depending on configuration.
Cargo
Cargo Volume:
Varies significantly with seating configuration, detailed in manual.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and front passenger)
NHTSA Side Impact:
5-Star (for front and rear passengers)
IIHS Side Impact:
Good (for vehicles with side airbags)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all trims.
Esc:
Electronic Stability Control (ESC) often available or standard on higher trims.
Traction Control:
Traction Control System (TCS) available.
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, and available side-curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with available SiriusXM satellite radio. Upgraded Infinity audio systems may be present on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to the manual's periodic maintenance schedule. Typically 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement every 30,000 miles (48,000 km).
Cabin Air Filter:
Replace annually or every 15,000 miles (24,000 km).
Spark Plugs:
Iridium spark plugs. Recommended replacement at 97,500 miles (156,000 km).
Coolant Replacement:
Initial replacement at 105,000 miles (168,000 km), then every 52,500 miles (84,000 km) thereafter. Use Kia brand Long Life Coolant or equivalent.
Fluid Specifications
Engine Oil Type:
API SM or higher, SAE 5W-20 synthetic or synthetic blend (refer to manual for specific viscosity and capacity).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Kia Genuine Power Steering Fluid or an equivalent Dexron III/Mercon ATF.
Known Issues
Engine Issues:
Some owners have reported occasional issues with oil leaks from valve cover gaskets or oil pan gaskets. The 2.7L V6 is generally considered reliable, but proper maintenance is key.
Transmission Issues:
Occasional reports of harsh shifting or delayed engagement may arise if transmission fluid is neglected. Regular fluid changes are recommended.
Suspension Wear:
As with many vehicles of this age and class, suspension components like ball joints, tie rod ends, and bushings can experience wear over time, leading to noise or handling issues.
HVAC System:
The AC compressor clutch or refrigerant leaks can occasionally occur.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Corporation, South Korea.
Model Evolution
First Generation:
The Kia Rondo (also known as the Kia Carens in some markets) was introduced globally in 1999. The 2007-2013 generation represents the second iteration of the model, with the 2009 model year receiving updates.
Production
Production Locations:
Primarily manufactured in South Korea.
Production Years:
2006-2013 (for the second generation, which includes the 2009 model).
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Kia Rondo has received good safety ratings from organizations like the NHTSA and IIHS, often achieving 5-star ratings in crash tests.
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