KIA RONDO CARENS (UN) 2008 G 2.4 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Rondo Carens Model Code: UN Year: 2008 Engine Code: G 2.4 DOHC Codes Chassis Code: UN 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Competitive Analysis Key Competitors 2008: Toyota Verso, Mazda 5, Volkswagen Touran, Ford C-Max, Renault Scenic Key Features Vehicle Selling Points: Versatile seating arrangements, practical interior space, comfortable ride, value for money Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, Kia dealership technicians 📋 Manual Details Coverage Areas Regions Covered: Global (with potential regional variations noted within the manual) Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as 'complete') Manual Type Type: Factory Service Repair Manual Language Language: English (assumed based on product description) Format Format: Printable (allows printing in entirety or specific pages), Digital (implied) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, emissions control, engine management Transmission: Automatic transmission (likely, specific type not detailed but assumed for the 2.4L engine) Chassis: Suspension (front and rear), steering system, braking system (hydraulic, ABS, EBD), wheels and tires Electrical: 12V battery system, charging system, starting system, lighting system, instrumentation, body electrical, HVAC electrical, infotainment wiring, CAN bus communication Body: Body structure, exterior panels, interior trim, doors, windows, seats, HVAC ducting, collision repair procedures Procedures Included Maintenance: Routine maintenance checks, fluid changes, filter replacements, lubrication, scheduled service intervals Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, component testing procedures Repair: Component removal and installation, disassembly and reassembly of major systems, calibration procedures Overhaul: Engine overhaul, transmission rebuild, suspension component rebuild Technical Depth Depth: Comprehensive (covers everything from basic maintenance to in-depth mechanical and electrical repairs, including torque specifications, clearances, and diagnostic strategies) 📊 Manual Specifications File Format Digital Format: PDF (most likely, enabling searchability and selective printing) Print Quality Print Readability: High (assuming factory original quality, ensuring clear diagrams and text) Binding Type Physical Binding: Not specified (if physical copy), spiral-bound or perfect-bound (typical for service manuals) Paper Type Physical Paper: Durable, high-quality paper (if physical copy) suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, DOHC (Double Overhead Camshaft) Displacement: 2.4 Liters (2379 cc) Bore X Stroke: 87.0 mm x 97.0 mm (typical for this engine family) Compression Ratio: 9.5:1 (typical for Theta II engines) Performance Horsepower Bhp: Approx. 160-175 bhp @ 6000 rpm (actual output varies by market and specific tuning) Torque Lb-Ft: Approx. 170-185 lb-ft @ 4000 rpm (actual output varies by market and specific tuning) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating 87 or higher recommended) Engine Management Engine Control Unit: Kia Electronic Control Unit (ECU) with OBD-II diagnostics 🔧 Transmission Standard Type: 5-Speed Automatic Transmission (F5A51, manufactured by Hyundai/Kia) Optional Type: 5-Speed Manual Transmission (less common for this engine/model, but possible) Features Transmission Fluid Type: Kia/Hyundai SP-III or equivalent Automatic Transmission Fluid (ATF) Transmission Fluid Capacity: Approx. 7.5 - 8.5 liters (dry fill) - check manual for precise capacity and procedure 📐 Dimensions Exterior Length: Approx. 4660 mm (183.5 inches) Width: Approx. 1800 mm (70.9 inches) Height: Approx. 1645 mm (64.8 inches) Wheelbase: Approx. 2720 mm (107.1 inches) Interior Seating Capacity: 5 or 7 seats (depending on configuration) Cargo Cargo Volume Rear Seats Up: Approx. 466 liters (16.5 cu ft) Cargo Volume Rear Seats Folded: Approx. 1600 liters (56.5 cu ft) (estimate) Weights Curb Weight: Approx. 1550 - 1650 kg (3417 - 3638 lbs) (depending on configuration) Gross Vehicle Weight Rating: Check vehicle placard (typically around 2100-2250 kg) 🛡️ Safety Features Ratings NHTSA Overall Rating: Not readily available for the specific 2008 UN model in all markets, but generally considered good for its class. Refer to specific regional test results. IIHS Rating: Not readily available for the specific 2008 UN model in all markets. Refer to specific regional test results. Active Features ABS: Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) Traction Control: Electronic Stability Control (ESC) / Traction Control System (TCS) may be optional or standard depending on trim level and region. Brake Assist: Brake Assist System (BAS) may be included. Passive Features Airbags: Front airbags (driver and passenger), side-impact airbags (front), curtain airbags (optional/standard depending on trim) Seatbelts: 3-point seatbelts with pretensioners and load limiters for all seating positions Child Anchors: ISOFIX/LATCH child seat anchor points 💡 Technology Features Infotainment Audio System: AM/FM/CD/MP3 player with auxiliary input, optional Infinity audio system. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard or optional cruise control Parking Sensors: Optional rear parking assist sensors. Connectivity Usb Aux Ports: Auxiliary audio input jack standard, USB port may be available on later models or higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first...
Automatic transmission (likely, specific type not detailed but assumed for the 2.4L engine)
Chassis:
Suspension (front and rear), steering system, braking system (hydraulic, ABS, EBD), wheels and tires
Electrical:
12V battery system, charging system, starting system, lighting system, instrumentation, body electrical, HVAC electrical, infotainment wiring, CAN bus communication
Comprehensive (covers everything from basic maintenance to in-depth mechanical and electrical repairs, including torque specifications, clearances, and diagnostic strategies)
📊 Manual Specifications
File Format
Digital Format:
PDF (most likely, enabling searchability and selective printing)
Print Quality
Print Readability:
High (assuming factory original quality, ensuring clear diagrams and text)
Binding Type
Physical Binding:
Not specified (if physical copy), spiral-bound or perfect-bound (typical for service manuals)
Paper Type
Physical Paper:
Durable, high-quality paper (if physical copy) suitable for workshop environments
87.0 mm x 97.0 mm (typical for this engine family)
Compression Ratio:
9.5:1 (typical for Theta II engines)
Performance
Horsepower Bhp:
Approx. 160-175 bhp @ 6000 rpm (actual output varies by market and specific tuning)
Torque Lb-Ft:
Approx. 170-185 lb-ft @ 4000 rpm (actual output varies by market and specific tuning)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating 87 or higher recommended)
Engine Management
Engine Control Unit:
Kia Electronic Control Unit (ECU) with OBD-II diagnostics
🔧 Transmission
Standard
Type:
5-Speed Automatic Transmission (F5A51, manufactured by Hyundai/Kia)
Optional
Type:
5-Speed Manual Transmission (less common for this engine/model, but possible)
Features
Transmission Fluid Type:
Kia/Hyundai SP-III or equivalent Automatic Transmission Fluid (ATF)
Transmission Fluid Capacity:
Approx. 7.5 - 8.5 liters (dry fill) - check manual for precise capacity and procedure
📐 Dimensions
Exterior
Length:
Approx. 4660 mm (183.5 inches)
Width:
Approx. 1800 mm (70.9 inches)
Height:
Approx. 1645 mm (64.8 inches)
Wheelbase:
Approx. 2720 mm (107.1 inches)
Interior
Seating Capacity:
5 or 7 seats (depending on configuration)
Cargo
Cargo Volume Rear Seats Up:
Approx. 466 liters (16.5 cu ft)
Cargo Volume Rear Seats Folded:
Approx. 1600 liters (56.5 cu ft) (estimate)
Weights
Curb Weight:
Approx. 1550 - 1650 kg (3417 - 3638 lbs) (depending on configuration)
Gross Vehicle Weight Rating:
Check vehicle placard (typically around 2100-2250 kg)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Not readily available for the specific 2008 UN model in all markets, but generally considered good for its class. Refer to specific regional test results.
IIHS Rating:
Not readily available for the specific 2008 UN model in all markets. Refer to specific regional test results.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Electronic Stability Control (ESC) / Traction Control System (TCS) may be optional or standard depending on trim level and region.
Brake Assist:
Brake Assist System (BAS) may be included.
Passive Features
Airbags:
Front airbags (driver and passenger), side-impact airbags (front), curtain airbags (optional/standard depending on trim)
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions
Child Anchors:
ISOFIX/LATCH child seat anchor points
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD/MP3 player with auxiliary input, optional Infinity audio system.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard or optional cruise control
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Usb Aux Ports:
Auxiliary audio input jack standard, USB port may be available on later models or higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (under normal driving conditions). Refer to manual for severe conditions.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)
Spark Plug Replacement:
Typically iridium spark plugs, replace every 60,000 - 100,000 miles (96,000 - 160,000 km) (refer to manual for specific type and interval)
Transmission Fluid Change:
Every 45,000 - 60,000 miles (72,000 - 96,000 km) (recommended for longevity, consult manual for precise interval)
Fluid Specifications
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6 compliant 5W-20 or 5W-30 synthetic blend or full synthetic oil
Engine Oil Capacity:
Approx. 4.3 - 4.6 liters (4.5 - 4.9 US quarts) with filter change
Coolant Type:
Ethylene glycol-based coolant (e.g., Hyundai/Kia Long Life Coolant) mixed 50/50 with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problems 2008 Rondo:
Occasional oil leaks from valve cover gasket or oil pan, potential for wheel bearing wear, minor electrical glitches (e.g., window regulators), transmission shifting issues if fluid not maintained.
📚 Vehicle History
Brand Heritage
Kia Heritage Notes:
Kia Motors Corporation, established in 1944, has a long history in automotive manufacturing, expanding globally with a focus on value, design, and reliability.
Model Evolution
Rondo Carens Lineage:
The Rondo (Carens in many markets) is Kia's compact MPV, designed to offer practicality and versatility. The UN generation (2006-2013) represents the second generation of the Carens.
Production
Manufacturing Locations:
Primary production for the UN generation was in South Korea (Hwaseong Plant).
Production Years:
2006 - 2013 (model years covered)
🏆 Awards & Recognition
Recognitions
Typical Awards:
While specific awards for the 2008 Rondo Carens are not widely publicized, it was generally well-regarded in its segment for value and practicality, contributing to Kia's growing reputation in North America and other markets.