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KIA Sorento 2.4L GDI 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: KIA Model: Sorento Year: 2012 Engine: 2.4L GDI Codes Engine Code: Theta II G4KC 👋 Introduction Market Position Segment: Mid-size SUV crossover Competitors: Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet Traverse, Hyundai Santa Fe Competitive Analysis Strengths: Value for money, spacious interior, strong feature set for its price point, versatile seating options Key Features Seating Capacity: Available in 5-seater and 7-seater configurations Engine Type: Direct Injection (GDI) for improved efficiency and power Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) 📋 Manual Details Coverage Areas Primary Coverage: Vehicle maintenance, repair, diagnostics, and technical specifications Secondary Coverage: Troubleshooting guides, wiring diagrams, component locations Page Count Estimated Pages: Approximately 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel system, ignition system, emissions control, engine management Transmission: Automatic transmission (6-speed), clutch, torque converter, transmission control module (TCM) Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints Suspension: Front struts, rear shock absorbers, control arms, bushings, stabilizer bars, wheel bearings Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid Steering: Power steering system (hydraulic), steering column, steering rack, tie rods Electrical: Battery, charging system, starting system, lighting, wipers, power windows, power locks, horn, body control module (BCM) HVAC: Heating, ventilation, air conditioning (HVAC) system, refrigerant, compressor, evaporator, heater core Interior: Seats, dashboard, door panels, trim, airbags Exterior: Body panels, doors, hood, tailgate, bumpers, mirrors, glass Diagnostics: OBD-II (On-Board Diagnostics II) system, diagnostic trouble codes (DTCs), diagnostic procedures Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Repair: Component removal and installation, engine assembly/disassembly, transmission overhaul, brake caliper replacement, suspension component repair Troubleshooting: Step-by-step guides for diagnosing common and complex issues, circuit diagrams for electrical faults Diagnostics: Using diagnostic tools, interpreting sensor data, performing system tests Specifications: Torque specifications, clearances, fluid capacities, alignment settings Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Name: Theta II G4KC Engine Type: Inline 4-cylinder, naturally aspirated Displacement: 2359 cc (2.4 Liters) Bore X Stroke: 88.0 mm x 97.0 mm Compression Ratio: 11.5:1 Performance Horsepower: 175 HP @ 6000 RPM Torque: 169 lb-ft @ 4000 RPM Fuel System Fuel Delivery: Gasoline Direct Injection (GDI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management ECU Type: Kia Engine Control Unit (ECU) - specific part number varies 🔧 Transmission Standard Type: 6-speed automatic transmission (6AT) Gear Ratios: Refer to manual for detailed ratios (e.g., 1st: 4.057, 2nd: 2.407, 3rd: 1.596, 4th: 1.192, 5th: 1.000, 6th: 0.774, Reverse: 3.402) Optional Type: N/A for 2.4L GDI engine in 2012 model year Features Features: Electronically controlled, adaptive shift logic, manual shift mode Fluid Specifications Fluid Type: Kia Genuine ATF SP-IV or equivalent API GL-4 compatible automatic transmission fluid Fluid Capacity Capacity Qt: Approximately 7.5 - 8.5 quarts (when draining and refilling) 📐 Dimensions Exterior Length: 188.4 inches Width: 74.2 inches Height: 68.1 inches Wheelbase: 108.5 inches Interior Passenger Volume Cu Ft: Approximately 143.1 cu ft (7-seater) Cargo Cargo Volume Behind 3Rd Row Cu Ft: Approximately 10.0 cu ft Cargo Volume Behind 2Nd Row Cu Ft: Approximately 39.6 cu ft Cargo Volume Behind 1St Row Cu Ft: Approximately 75.1 cu ft Weights Curb Weight Lbs: Approximately 3800 - 4100 lbs (depending on FWD/AWD and trim) Gross Vehicle Weight Rating Gvwr Lbs: Refer to vehicle placard (typically around 5700 lbs) Towing Towing Capacity Lbs: 3500 lbs (with optional towing package) 🛡️ Safety Features Ratings NHTSA Overall Rating: 4/5 stars (for 2012 model year) IIHS Rating: Good in front, side, and rear impact tests (Top Safety Pick awarded in some configurations) Active Features ABS: Standard Anti-lock Braking System Esc: Standard Electronic Stability Control (ESC) Traction Control: Standard Traction Control System (TCS) Hill Start Assist: Available on some trims Passive Features Airbags: Dual front airbags, front side-impact airbags, side curtain airbags (for all rows) Seatbelts: 3-point seatbelts with pretensioners and load limiters Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD/MP3 audio system with SiriusXM Satellite Radio capability. Optional Infinity premium audio system. Connectivity: Auxiliary audio input jack, USB port, Bluetooth hands-free calling and audio streaming. Navigation: Optional factory-installed navigation system with touchscreen interface. Driver Assistance Rearview Camera: Optional rear-view camera integrated with infotainment display. Parking Sensors: Optional rear parking assist sensors. Comfort Features Climate Control: Dual-zone automatic climate control available on higher trims. Keyless Entry: Standard keyless entry; optional push-button start...
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Sku: 410878
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KIA Sorento 2.4L GDI 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sorento
Year:
2012
Engine:
2.4L GDI
Codes
Engine Code:
Theta II G4KC
👋 Introduction
Market Position
Segment:
Mid-size SUV crossover
Competitors:
Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet Traverse, Hyundai Santa Fe
Competitive Analysis
Strengths:
Value for money, spacious interior, strong feature set for its price point, versatile seating options
Key Features
Seating Capacity:
Available in 5-seater and 7-seater configurations
Engine Type:
Direct Injection (GDI) for improved efficiency and power
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
📋 Manual Details
Coverage Areas
Primary Coverage:
Vehicle maintenance, repair, diagnostics, and technical specifications
Secondary Coverage:
Troubleshooting guides, wiring diagrams, component locations
Page Count
Estimated Pages:
Approximately 1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel system, ignition system, emissions control, engine management
Transmission:
Automatic transmission (6-speed), clutch, torque converter, transmission control module (TCM)
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints
Suspension:
Front struts, rear shock absorbers, control arms, bushings, stabilizer bars, wheel bearings
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid
Steering:
Power steering system (hydraulic), steering column, steering rack, tie rods
Electrical:
Battery, charging system, starting system, lighting, wipers, power windows, power locks, horn, body control module (BCM)
HVAC:
Heating, ventilation, air conditioning (HVAC) system, refrigerant, compressor, evaporator, heater core
Interior:
Seats, dashboard, door panels, trim, airbags
Exterior:
Body panels, doors, hood, tailgate, bumpers, mirrors, glass
Diagnostics:
OBD-II (On-Board Diagnostics II) system, diagnostic trouble codes (DTCs), diagnostic procedures
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Repair:
Component removal and installation, engine assembly/disassembly, transmission overhaul, brake caliper replacement, suspension component repair
Troubleshooting:
Step-by-step guides for diagnosing common and complex issues, circuit diagrams for electrical faults
Diagnostics:
Using diagnostic tools, interpreting sensor data, performing system tests
Specifications:
Torque specifications, clearances, fluid capacities, alignment settings
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Name:
Theta II G4KC
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
2359 cc (2.4 Liters)
Bore X Stroke:
88.0 mm x 97.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
175 HP @ 6000 RPM
Torque:
169 lb-ft @ 4000 RPM
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Engine Management
ECU Type:
Kia Engine Control Unit (ECU) - specific part number varies
🔧 Transmission
Standard
Type:
6-speed automatic transmission (6AT)
Gear Ratios:
Refer to manual for detailed ratios (e.g., 1st: 4.057, 2nd: 2.407, 3rd: 1.596, 4th: 1.192, 5th: 1.000, 6th: 0.774, Reverse: 3.402)
Optional
Type:
N/A for 2.4L GDI engine in 2012 model year
Features
Features:
Electronically controlled, adaptive shift logic, manual shift mode
Fluid Specifications
Fluid Type:
Kia Genuine ATF SP-IV or equivalent API GL-4 compatible automatic transmission fluid
Fluid Capacity
Capacity Qt:
Approximately 7.5 - 8.5 quarts (when draining and refilling)
📐 Dimensions
Exterior
Length:
188.4 inches
Width:
74.2 inches
Height:
68.1 inches
Wheelbase:
108.5 inches
Interior
Passenger Volume Cu Ft:
Approximately 143.1 cu ft (7-seater)
Cargo
Cargo Volume Behind 3Rd Row Cu Ft:
Approximately 10.0 cu ft
Cargo Volume Behind 2Nd Row Cu Ft:
Approximately 39.6 cu ft
Cargo Volume Behind 1St Row Cu Ft:
Approximately 75.1 cu ft
Weights
Curb Weight Lbs:
Approximately 3800 - 4100 lbs (depending on FWD/AWD and trim)
Gross Vehicle Weight Rating Gvwr Lbs:
Refer to vehicle placard (typically around 5700 lbs)
Towing
Towing Capacity Lbs:
3500 lbs (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4/5 stars (for 2012 model year)
IIHS Rating:
Good in front, side, and rear impact tests (Top Safety Pick awarded in some configurations)
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Hill Start Assist:
Available on some trims
Passive Features
Airbags:
Dual front airbags, front side-impact airbags, side curtain airbags (for all rows)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 audio system with SiriusXM Satellite Radio capability. Optional Infinity premium audio system.
Connectivity:
Auxiliary audio input jack, USB port, Bluetooth hands-free calling and audio streaming.
Navigation:
Optional factory-installed navigation system with touchscreen interface.
Driver Assistance
Rearview Camera:
Optional rear-view camera integrated with infotainment display.
Parking Sensors:
Optional rear parking assist sensors.
Comfort Features
Climate Control:
Dual-zone automatic climate control available on higher trims.
Keyless Entry:
Standard keyless entry; optional push-button start with smart key.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (severe driving may require shorter intervals)
Engine Air Filter Replacement:
Every 15,000 miles or 12 months
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 100,000 miles (iridium-tipped plugs)
Transmission Fluid Change:
Refer to manual; typically at 60,000 miles or under severe driving conditions.
Fluid Specifications
Engine Oil Type:
SAE 0W-20, API SN or ILSAC GF-5 certified
Engine Oil Capacity:
4.5 quarts (4.25 liters) with filter change
Coolant Type:
Pre-mixed 50/50 ethylene glycol coolant (Asian Red/Pink) or Kia Super Long Life Coolant
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Refer to manual, typically ATF DEXRON-III or equivalent
Known Issues
Engine Hesitation:
Potential for carbon buildup in direct injection engines, can affect performance.
Transmission Shifting:
Occasional reports of rough or hesitant shifting, may require software updates or internal inspection.
Suspension Noise:
Worn sway bar links or bushings can cause knocking or rattling noises over bumps.
Electrical Gremlins:
Rare instances of minor electrical issues reported, often related to sensors or wiring harnesses.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation
Founding:
Established in 1944, initially as a manufacturer of steel tubing and bicycle parts
Model Evolution
Generation:
Second Generation (UM)
Introduction Year Of Model:
The Sorento nameplate was introduced in 2002. The 2012 model year represents a significant redesign for the second generation.
Production
Assembly Locations:
Hwasung Plant, South Korea
Production Years Of Generation:
2009-2015 (for the second generation)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Awarded Top Safety Pick by the Insurance Institute for Highway Safety (IIHS) for 2012 in many configurations, indicating excellent crashworthiness.
Consumer Reports Ratings:
Generally received average to above-average predicted reliability ratings from consumer organizations.
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