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Kia Sportage 2.0L 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine: 2.0L Codes Engine Code: G4GC (Beta II) Chassis Code: KM 👋 Introduction Market Position Vehicle Segment: Compact SUV Target Audience: Value-oriented consumers seeking a versatile and reliable compact SUV Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra Key Features Sportage Generation 2 Kd: Second generation (2004-2010), platform shared with Hyundai Tucson Body Styles: Offered as a compact crossover SUV 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Comprehensive Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing system Engine Management: Fuel injection, ignition system, emission control, sensors, actuators, ECU diagnostics Transmission Manual: Clutch, gearbox, internal components, gear shift mechanism, fluid changes Transmission Automatic: Torque converter, valve body, planetary gear sets, hydraulic controls, electronic control unit, fluid changes Drivetrain: Front-wheel drive, all-wheel drive system (if applicable), differentials, drive shafts, CV joints, transfer case Suspension: Front struts/coilovers, rear shock absorbers, springs, control arms, stabilizer bars, bushings, alignment specifications Steering: Power steering system (hydraulic/electric), steering rack/box, tie rods, steering column, alignment Brakes: Front discs, rear drums/discs, calipers, brake pads, rotors, master cylinder, ABS system, parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, ignition, horn, fuses, relays Body And Chassis: Frame, body panels, doors, hood, tailgate, bumpers, interior trim, glass, locks HVAC: Heating, ventilation, air conditioning system, refrigerant, compressor, evaporator, condenser, climate control Comfort And Convenience: Power windows, power locks, mirrors, seats, sunroof, remote keyless entry Safety Systems: Airbags, seat belts, pre-tensioners, SRS system diagnostics Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common fault identification Repair Procedures: Step-by-step instructions for component removal, installation, and repair Diagnostics: OBD-II code explanations, diagnostic connector location, data stream interpretation Wiring Diagrams: Comprehensive electrical schematics for all systems Specifications And Tolerances: Torque values, clearances, measurements for critical components Technical Depth Depth: Full workshop level; suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Readability: Searchable text, zoomable pages, high-resolution images Print Quality Image Clarity: High resolution for detailed diagrams and photographs Binding Type Digital Format: PDF Paper Type Digital Medium: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, DOHC, 16-valve Displacement: 1975 cc (2.0 Liters) Performance Horsepower: 139 hp @ 6000 rpm (approx.) Torque: 135 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Dex-Cool compatible or equivalent) Lubrication Oil Type: API SM/SN, ILSAC GF-4, SAE 5W-30 Oil Capacity: 4.0 Liters (4.2 US Quarts) with filter change (approx.) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) Automatic Fluid Automatic Transmission Fluid: ATF SP-III (Kia Genuine or equivalent) 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1800 mm (70.9 in) Height: 1745 mm (68.7 in) Wheelbase: 2630 mm (103.5 in) Cargo Cargo Volume: Approx. 335 Liters (11.8 cu ft) with rear seats up Weights Curb Weight: Approx. 1485 kg - 1570 kg (3274 lbs - 3461 lbs), depending on configuration Wheels And Tires Wheel Size: 16-inch or 17-inch alloy wheels Tire Size: 215/65R16 or 235/55R17 Bolt Pattern: 5x114.3 mm (5x4.5 inches) Center Bore: 67.1 mm 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4-star (driver), 4-star (front passenger) - 2006 model year estimates based on similar models IIHS Side Impact: Good - 2006 model year estimates based on similar models Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional Traction Control System (TCS) Electronic Stability Control: Optional Electronic Stability Control (ESC) Passive Features Airbags: Front driver and passenger airbags, optional side-impact airbags Seat Belts: 3-point front and rear seat belts, pre-tensioners for front seats 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, auxiliary input, optional MP3 compatibility Speakers: 4 to 6 speaker system Driver Assistance Cruise Control: Standard on most trims Connectivity Keyless Entry: Standard or optional remote keyless entry system 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 7,500 miles or 6 months, whichever comes first (severe conditions: 3,750 miles or 3 months) Engine Air Filter: Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles) Cabin Air Filter: Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles) Spark Plugs: Replace every 60,000 miles (Iridium type recommended) Transmission Fluid Manual: Inspect at 15,000 miles, replace as needed (no fixed interval, check manual) Transmission Fluid Automatic: Inspect at 15,000 miles, replace every 60,000 miles (severe use: 30,000 miles) Coolant: Replace every 30,000 miles or 2 years Brake Fluid:...
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Kia Sportage 2.0L 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Year:
2006
Engine:
2.0L
Codes
Engine Code:
G4GC (Beta II)
Chassis Code:
KM
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Target Audience:
Value-oriented consumers seeking a versatile and reliable compact SUV
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra
Key Features
Sportage Generation 2 Kd:
Second generation (2004-2010), platform shared with Hyundai Tucson
Body Styles:
Offered as a compact crossover SUV
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Comprehensive Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing system
Engine Management:
Fuel injection, ignition system, emission control, sensors, actuators, ECU diagnostics
Transmission Manual:
Clutch, gearbox, internal components, gear shift mechanism, fluid changes
Transmission Automatic:
Torque converter, valve body, planetary gear sets, hydraulic controls, electronic control unit, fluid changes
Drivetrain:
Front-wheel drive, all-wheel drive system (if applicable), differentials, drive shafts, CV joints, transfer case
Suspension:
Front struts/coilovers, rear shock absorbers, springs, control arms, stabilizer bars, bushings, alignment specifications
Steering:
Power steering system (hydraulic/electric), steering rack/box, tie rods, steering column, alignment
Brakes:
Front discs, rear drums/discs, calipers, brake pads, rotors, master cylinder, ABS system, parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, ignition, horn, fuses, relays
Body And Chassis:
Frame, body panels, doors, hood, tailgate, bumpers, interior trim, glass, locks
HVAC:
Heating, ventilation, air conditioning system, refrigerant, compressor, evaporator, condenser, climate control
Comfort And Convenience:
Power windows, power locks, mirrors, seats, sunroof, remote keyless entry
Safety Systems:
Airbags, seat belts, pre-tensioners, SRS system diagnostics
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common fault identification
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair
Diagnostics:
OBD-II code explanations, diagnostic connector location, data stream interpretation
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Specifications And Tolerances:
Torque values, clearances, measurements for critical components
Technical Depth
Depth:
Full workshop level; suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Readability:
Searchable text, zoomable pages, high-resolution images
Print Quality
Image Clarity:
High resolution for detailed diagrams and photographs
Binding Type
Digital Format:
PDF
Paper Type
Digital Medium:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, DOHC, 16-valve
Displacement:
1975 cc (2.0 Liters)
Performance
Horsepower:
139 hp @ 6000 rpm (approx.)
Torque:
135 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Dex-Cool compatible or equivalent)
Lubrication
Oil Type:
API SM/SN, ILSAC GF-4, SAE 5W-30
Oil Capacity:
4.0 Liters (4.2 US Quarts) with filter change (approx.)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
Automatic Fluid
Automatic Transmission Fluid:
ATF SP-III (Kia Genuine or equivalent)
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1800 mm (70.9 in)
Height:
1745 mm (68.7 in)
Wheelbase:
2630 mm (103.5 in)
Cargo
Cargo Volume:
Approx. 335 Liters (11.8 cu ft) with rear seats up
Weights
Curb Weight:
Approx. 1485 kg - 1570 kg (3274 lbs - 3461 lbs), depending on configuration
Wheels And Tires
Wheel Size:
16-inch or 17-inch alloy wheels
Tire Size:
215/65R16 or 235/55R17
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Center Bore:
67.1 mm
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star (driver), 4-star (front passenger) - 2006 model year estimates based on similar models
IIHS Side Impact:
Good - 2006 model year estimates based on similar models
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Traction Control System (TCS)
Electronic Stability Control:
Optional Electronic Stability Control (ESC)
Passive Features
Airbags:
Front driver and passenger airbags, optional side-impact airbags
Seat Belts:
3-point front and rear seat belts, pre-tensioners for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, auxiliary input, optional MP3 compatibility
Speakers:
4 to 6 speaker system
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Keyless Entry:
Standard or optional remote keyless entry system
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 7,500 miles or 6 months, whichever comes first (severe conditions: 3,750 miles or 3 months)
Engine Air Filter:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles)
Cabin Air Filter:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles)
Spark Plugs:
Replace every 60,000 miles (Iridium type recommended)
Transmission Fluid Manual:
Inspect at 15,000 miles, replace as needed (no fixed interval, check manual)
Transmission Fluid Automatic:
Inspect at 15,000 miles, replace every 60,000 miles (severe use: 30,000 miles)
Coolant:
Replace every 30,000 miles or 2 years
Brake Fluid:
Replace every 24,000 miles or 2 years
Fluid Specifications
Power Steering Fluid:
ATF Dexron III or equivalent
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Oil Consumption:
Some models may experience higher than normal oil consumption due to piston ring wear.
Suspension Component Wear:
Premature wear of bushings and ball joints, leading to clunking noises.
Cv Axle Boots:
Tearing of CV joint boots can lead to joint failure.
Rear Differential Noise:
Some AWD models may develop noise from the rear differential.
ABS Sensor Failure:
ABS warning lights may illuminate due to faulty wheel speed sensors.
📚 Vehicle History
Brand Heritage
Kia Motors Corporation:
Founded in 1944, South Korean automotive manufacturer
Model Evolution
Sportage First Generation:
Launched in 1993, body-on-frame construction
Sportage Second Generation Km:
Introduced in 2004, marked a shift to unibody construction, sharing platform with Hyundai
Production
Manufacturing Locations:
South Korea (Donghee Plant)
Production Years For Model:
2004-2010 (Second Generation)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Recipient of various safety accolades for its class during its production run.
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