KIA Sportage 2006 V6 (2.7L) OEM Factory Shop Service Repair Manual FSM Year Specific
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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 2006 Engine Variant: 2.7L DOHC V6 Generation: Second Generation (JE/KM) Codes Engine Code: G6BA 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Families, individuals seeking a versatile and affordable SUV with a focus on practicality and value. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson. Key Features Vehicle Strengths: Affordability, comfortable ride, spacious interior for its class, availability of V6 power, and capable AWD system. The 2.7L V6 offers a good balance of power and refinement for daily driving and occasional heavier loads. Manual Value Proposition: Provides professional-grade repair and maintenance information, empowering owners to perform complex tasks accurately, saving on dealership service costs and ensuring longevity. 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary slightly by market) Page Count Estimated Page Count: 1500+ Manual Type Type: OEM Factory Service Manual (FSM) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine mechanical and electrical systems for the 2.7L V6, including assembly, disassembly, lubrication, cooling, fuel delivery, ignition, emissions control, and starting/charging. Transmission: Automatic Transmission (likely the F4A51 or similar), including overhaul, diagnostics, fluid service, and shift control. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including driveshafts, differentials, and transfer case (if applicable). Suspension: Front and rear suspension components, including shock absorbers, struts, control arms, ball joints, bushings, and alignment specifications. Steering: Power steering system, including pump, rack and pinion, fluid, and alignment. Brakes: Front and rear brake systems (disc brakes), including hydraulic components, ABS, parking brake, and bleeding procedures. Electrical: Complete vehicle electrical system, including battery, charging system, starting system, lighting, gauges, power accessories, body control module (BCM), and HVAC controls. Body: Exterior body panels, doors, hood, tailgate, bumpers, glass, interior trim, and chassis components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant handling, compressor, evaporator, condenser, and climate controls. Safety Systems: Airbag system (SRS) and Seat belt systems, including diagnostic procedures and component replacement. Procedures Included Maintenance: Routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspections. Diagnostics: Troubleshooting guides, symptom-based diagnostics, wiring diagrams, and diagnostic trouble code (DTC) explanations. Repair: Step-by-step repair procedures for all major vehicle systems, including component removal, installation, and adjustment. Overhaul: Complete engine and transmission overhaul procedures, including detailed component specifications and torque values. Specifications: All critical manufacturer specifications, torque values, clearances, fluid capacities, and diagnostic parameters. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Yes, text is searchable within the PDF. Index: Yes, includes an index for quick navigation. Print Quality Quality: High-resolution PDF, suitable for printing specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF file) Paper Type Paper: N/A (Digital PDF file) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 Displacement: 2656 cc (2.7 Liters) Bore X Stroke: 86.7 mm x 75.0 mm (estimated) Valvetrain: DOHC (Dual Overhead Camshafts), 24 valves (4 valves per cylinder) Performance Horsepower: 173 hp @ 6000 rpm (approximate, may vary slightly by market) Torque: 178 lb-ft @ 4000 rpm (approximate, may vary slightly by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (Regular) Emission Control Catalytic Converter: Standard Evaporative Emission Control: EVAP system 🔧 Transmission Standard Transmission Type: 4-speed Automatic Optional Manual Transmission: Not typically offered with the V6 engine for this model year. Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. Automatic Transmission Code: Likely an Aisin-Warner F4A51 or similar derivative. 📐 Dimensions Exterior Length: 174.0 inches (4420 mm) Width: 70.9 inches (1800 mm) Height: 65.9 inches (1675 mm) Wheelbase: 103.1 inches (2620 mm) Ground Clearance: 8.1 inches (206 mm) (approximate) Weights Curb Weight: 3620 - 3850 lbs (1642 - 1746 kg) (depending on configuration) Towing Capacity: 2000 lbs (907 kg) (with proper towing equipment) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (2006 model year data) NHTSA Front Impact Passenger: 5 Stars (2006 model year data) IIHS Small Overlap Front Driver: Good (for 2006 models tested) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available (often with AWD models) Passive Features Airbags: Front airbags, front side-impact airbags. Seatbelts: Front pretensioner seatbelts, three-point rear seatbelts. 💡 Technology Features Infotainment Head Unit: Factory radio with CD player. Some models may have optional premium audio systems. Aux input availability varies by trim. Driver Assistance Cruise Control: Standard on most trims. Connectivity Usb Bluetooth: Not typically factory-equipped for this model year. Aftermarket solutions are available. 🔧 Maintenance Service Intervals...
Families, individuals seeking a versatile and affordable SUV with a focus on practicality and value.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson.
Key Features
Vehicle Strengths:
Affordability, comfortable ride, spacious interior for its class, availability of V6 power, and capable AWD system. The 2.7L V6 offers a good balance of power and refinement for daily driving and occasional heavier loads.
Manual Value Proposition:
Provides professional-grade repair and maintenance information, empowering owners to perform complex tasks accurately, saving on dealership service costs and ensuring longevity.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specifications may vary slightly by market)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
OEM Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine mechanical and electrical systems for the 2.7L V6, including assembly, disassembly, lubrication, cooling, fuel delivery, ignition, emissions control, and starting/charging.
Transmission:
Automatic Transmission (likely the F4A51 or similar), including overhaul, diagnostics, fluid service, and shift control.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including driveshafts, differentials, and transfer case (if applicable).
Suspension:
Front and rear suspension components, including shock absorbers, struts, control arms, ball joints, bushings, and alignment specifications.
Steering:
Power steering system, including pump, rack and pinion, fluid, and alignment.
Brakes:
Front and rear brake systems (disc brakes), including hydraulic components, ABS, parking brake, and bleeding procedures.
Electrical:
Complete vehicle electrical system, including battery, charging system, starting system, lighting, gauges, power accessories, body control module (BCM), and HVAC controls.
Body:
Exterior body panels, doors, hood, tailgate, bumpers, glass, interior trim, and chassis components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant handling, compressor, evaporator, condenser, and climate controls.
Safety Systems:
Airbag system (SRS) and Seat belt systems, including diagnostic procedures and component replacement.
Procedures Included
Maintenance:
Routine maintenance procedures such as oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and belt inspections.
Step-by-step repair procedures for all major vehicle systems, including component removal, installation, and adjustment.
Overhaul:
Complete engine and transmission overhaul procedures, including detailed component specifications and torque values.
Specifications:
All critical manufacturer specifications, torque values, clearances, fluid capacities, and diagnostic parameters.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Yes, text is searchable within the PDF.
Index:
Yes, includes an index for quick navigation.
Print Quality
Quality:
High-resolution PDF, suitable for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF file)
Paper Type
Paper:
N/A (Digital PDF file)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Displacement:
2656 cc (2.7 Liters)
Bore X Stroke:
86.7 mm x 75.0 mm (estimated)
Valvetrain:
DOHC (Dual Overhead Camshafts), 24 valves (4 valves per cylinder)
Performance
Horsepower:
173 hp @ 6000 rpm (approximate, may vary slightly by market)
Torque:
178 lb-ft @ 4000 rpm (approximate, may vary slightly by market)
Not typically offered with the V6 engine for this model year.
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.
Automatic Transmission Code:
Likely an Aisin-Warner F4A51 or similar derivative.
📐 Dimensions
Exterior
Length:
174.0 inches (4420 mm)
Width:
70.9 inches (1800 mm)
Height:
65.9 inches (1675 mm)
Wheelbase:
103.1 inches (2620 mm)
Ground Clearance:
8.1 inches (206 mm) (approximate)
Weights
Curb Weight:
3620 - 3850 lbs (1642 - 1746 kg) (depending on configuration)
Towing Capacity:
2000 lbs (907 kg) (with proper towing equipment)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2006 model year data)
NHTSA Front Impact Passenger:
5 Stars (2006 model year data)
IIHS Small Overlap Front Driver:
Good (for 2006 models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available (often with AWD models)
Passive Features
Airbags:
Front airbags, front side-impact airbags.
Seatbelts:
Front pretensioner seatbelts, three-point rear seatbelts.
💡 Technology Features
Infotainment
Head Unit:
Factory radio with CD player. Some models may have optional premium audio systems. Aux input availability varies by trim.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Usb Bluetooth:
Not typically factory-equipped for this model year. Aftermarket solutions are available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions).
Engine Oil Filter Replacement:
Replace at every oil change.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Every 60,000 miles (96,000 km) (likely iridium-tipped plugs).
Coolant Replacement:
Initial fill typically lasts 5 years or 100,000 miles (160,000 km); subsequent flushes every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) (check manual for severe service intervals).
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change (approximate, refer to manual for exact capacity).
Coolant Type:
Ethylene Glycol based, long-life coolant (typically OAT or HOAT type - consult manual for specific color/type).
Transmission Fluid Type:
KIA Genuine ATF SP-III or equivalent (e.g., Dexron III/Mercon if specified).
Power Steering Fluid:
Power Steering Fluid (specific type may be required, consult manual).
Known Issues
Engine:
Occasional reports of oil leaks from valve cover gaskets or oil pan gaskets. Catalytic converter issues or O2 sensor failures can impact performance and emissions.
Transmission:
Some owners report hard shifting or delayed engagement. Regular fluid changes are crucial.
Suspension:
Worn front struts/shocks can lead to a rough ride. Bushings in control arms may wear out over time, affecting handling.
Electrical:
Rear wiper motor failure, power window regulator issues, and occasional issues with door lock actuators.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kia Motors Corporation, South Korea.
Model Evolution
First Generation Start:
1997
Second Generation Start:
2004 (model year 2005 in some markets)
Je Km Platform:
Based on the Hyundai Sportage platform.
Production
Production Years:
2004-2010 (Second Generation)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Some configurations of the 2006 Sportage achieved 'Good' ratings in IIHS crash tests, indicating solid safety performance for its era.