KIA SPORTAGE (SL) 2016 2.0 T-GDI & 2.4 DOHC engines Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Model Code: SL Year: 2016 Engine Variants Covered: 2.0 T-GDI, 2.4 DOHC 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Families, individuals seeking versatile and stylish transportation. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Mazda CX-5. Key Features Design: Modern, aerodynamic styling with Kia's signature 'tiger-nose' grille. Powertrain Options: Available in powerful 2.0L turbocharged GDI and efficient 2.4L naturally aspirated DOHC engines. Drivetrain: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD). Interior: Spacious cabin, quality materials, user-friendly layout, advanced technology options. Manual Value Proposition: Provides DIY mechanics and professional technicians with the in-depth knowledge to maintain and repair the specific 2016 Kia Sportage SL models covered. 📋 Manual Details Coverage Areas General Maintenance: Included Engine Repair: Included Transmission Repair: Included Electrical System: Included Chassis And Suspension: Included Body And Trim: Included Diagnostics And Troubleshooting: Included Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component specifications, timing systems, lubrication, cooling. Engine Management: Fuel injection systems (GDI, MPI), ignition systems, emissions control, sensors and actuators, ECM diagnostics. Powertrain Control: Transmission control module (TCM) diagnostics, gear selection mechanisms. Automatic Transmission: Detailed repair and overhaul procedures for the 6-speed automatic transmission, torque converter, hydraulic control systems. Drivetrain: Front and rear differentials, drive shafts, CV joints, AWD system components. Braking System: ABS, ESC, HBA, DBC, hydraulic components, pad and rotor replacement, bleeding procedures. Steering System: Power steering system (hydraulic/electric), steering rack, tie rods, alignment specifications. Suspension System: Front and rear suspension components (struts, shocks, control arms, bushings), wheel bearing replacement, strut assembly. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass replacement, structural components. HVAC System: Air conditioning, heating, ventilation, refrigerant charging, component replacement. Electrical System General: Battery, charging system, starting system, lighting systems. Instrumentation And Gauges: Dashboard, instrument cluster, warning lights, sensor readings. Audio And Navigation: Infotainment system, speakers, antennas, navigation unit. Safety Systems: Airbag system, seatbelt pre-tensioners, SRS component diagnostics. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, tire rotations, brake inspections. Engine Diagnostics: Troubleshooting guides for common engine faults, fault code interpretation, component testing. Engine Rebuilding: Full engine disassembly, inspection, repair, and reassembly procedures. Transmission Repair: Complete transmission overhaul, valve body repair, clutch pack replacement, seal replacement. Brake System Repair: Calipers, rotors, pads, lines, master cylinder, ABS module replacement and service. Suspension Repair: Shock absorber and strut replacement, control arm bushing replacement, ball joint replacement. Electrical Troubleshooting: Wiring diagrams, circuit testing, component diagnosis, fuse and relay identification. Climate Control Repair: Compressor replacement, evaporator service, heater core replacement, leak detection and repair. Body Panel Replacement: Fender, hood, bumper, door panel removal and installation procedures. Timing Belt Or Chain: Specific procedures for timing chain replacement and related components for both engines. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls, including diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality: High-resolution diagrams and text Digital Rights: Licensed for personal use Print Quality Graphics Resolution: 300 DPI+ Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine 2.0L T-Gdi: Theta II GDI Turbocharged Inline-4 2.0L T-Gdi Displacement: 1998 cc 2.0L T-Gdi Bore X Stroke: 86.0 mm x 86.0 mm 2.0L T-Gdi Compression Ratio: 10.5:1 2.0L T-Gdi Horsepower: 260 hp @ 6000 rpm 2.0L T-Gdi Torque: 269 lb-ft (365 Nm) @ 1750-4500 rpm 2.4L DOHc: Theta II DOHC Naturally Aspirated Inline-4 2.4L DOHc Displacement: 2359 cc 2.4L DOHc Bore X Stroke: 88.0 mm x 97.0 mm 2.4L DOHc Compression Ratio: 11.5:1 2.4L DOHc Horsepower: 182 hp @ 6000 rpm 2.4L DOHc Torque: 177 lb-ft (240 Nm) @ 4000 rpm Fuel System Fuel Delivery: Gasoline Direct Injection (GDI) for 2.0 T-GDI, Multi-Point Fuel Injection (MPI) for 2.4 DOHC. Recommended Fuel: 87 octane minimum for 2.4 DOHC, 91 octane recommended for 2.0 T-GDI. Valvetrain 2.0 T-Gdi Valvetrain: DOHC, 4 valves per cylinder, Dual Continuously Variable Valve Timing (Dual CVVT). 2.4 DOHc Valvetrain: DOHC, 4 valves per cylinder, Dual Continuously Variable Valve Timing (Dual CVVT). 🔧 Transmission Standard Transmission Type: 6-speed Automatic Transmission (A6GF1/A6LF2 based on engine variant) Optional Optional Transmission: Not applicable for these engine variants in 2016 model year in most markets. Features Transmission Features: Electronically controlled, adaptive shift logic, Sportmatic manual shifting capability. Fluid Specifications Transmission Fluid Type: ATF SP-IV or equivalent (refer to manual for exact Kia specification) Fluid Capacity Transmission Fluid Capacity Approx: 7.5 - 8.0 Liters (depends on model and drain/fill vs overhaul) 📐 Dimensions Exterior Length: 4440 mm (174.8 in) Width: 1800 mm (70.9 in) Height: 1645 mm (64.8 in) Wheelbase: 2640 mm (103.9 in) Ground Clearance: 170 mm...
Provides DIY mechanics and professional technicians with the in-depth knowledge to maintain and repair the specific 2016 Kia Sportage SL models covered.
ATF SP-IV or equivalent (refer to manual for exact Kia specification)
Fluid Capacity
Transmission Fluid Capacity Approx:
7.5 - 8.0 Liters (depends on model and drain/fill vs overhaul)
📐 Dimensions
Exterior
Length:
4440 mm (174.8 in)
Width:
1800 mm (70.9 in)
Height:
1645 mm (64.8 in)
Wheelbase:
2640 mm (103.9 in)
Ground Clearance:
170 mm (6.7 in)
Interior
Passenger Volume:
Approx. 98.2 cu ft
Cargo
Cargo Volume Behind Rear Seats:
Approx. 31.4 cu ft
Cargo Volume With Rear Seats Folded:
Approx. 66.4 cu ft
Weights
Curb Weight Approx FWD:
1550 - 1600 kg (3417 - 3527 lbs)
Curb Weight Approx AWD:
1600 - 1670 kg (3527 - 3682 lbs)
Gross Vehicle Weight Rating Gvwr Approx:
2100 - 2170 kg (4630 - 4784 lbs)
Towing Capacity Max Unbraked:
750 kg (1653 lbs)
Towing Capacity Max Braked:
1500 kg (3307 lbs)
Wheels And Tires
Standard Wheel Size:
17-inch or 18-inch alloy wheels
Standard Tire Size Example:
225/60R17 or 235/55R18
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Center Bore:
67.1 mm
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-Star (may vary by specific test and year)
IIHS Top Safety Pick Plus:
Often awarded 'Top Safety Pick' or similar, depending on optional equipment.
Active Features
ABS:
Standard Anti-lock Braking System
Esc:
Standard Electronic Stability Control
Traction Control:
Standard Traction Control System (TCS)
Hill Start Assist:
Standard (HAC)
Downhill Brake Control:
Standard (DBC) on AWD models
Brake Assist System:
Standard (BAS)
Electronic Brakeforce Distribution:
Standard (EBD)
Passive Features
Airbags:
Front, front side, and full-length side curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
Driver Assistance Options
Blind Spot Detection:
Optional
Rear Cross Traffic Alert:
Optional
Lane Departure Warning:
Optional
Parking Assist Sensors:
Available (front and rear)
Backup Camera:
Standard on most trims, optional on base trims.
💡 Technology Features
Infotainment
Infotainment System Options:
Available with touch-screen audio systems, navigation systems, Bluetooth connectivity, USB/aux inputs.
Audio System Brands:
Often featured Harman Kardon premium audio systems on higher trims.
Driver Assistance
Driver Assistance Suite Availability:
Optional advanced driver-assistance systems (ADAS) available on higher trims, including BSD, RCTA, and LDW.
Connectivity
Connectivity Features:
Bluetooth hands-free calling and audio streaming, steering wheel-mounted audio controls.
Convenience Features
Keyless Entry And Start:
Available with smart key and push-button start.
Parking Assistance:
Rearview camera and available front/rear parking sensors.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 5,000 miles or 6 months, whichever comes first (severe driving conditions) or 7,500 miles / 12 months (normal driving). Refer to owner's manual for specific recommendation based on driving habits.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 12,000 - 15,000 miles or annually.
Transmission Fluid Change:
Every 60,000 miles (severe service) or 100,000 miles (normal service). Inspect every 30,000 miles.
Coolant Replacement:
First replacement at 105,000 miles or 7 years, then every 45,000 miles or 4 years thereafter.
Spark Plug Replacement:
2.4 DOHC: Iridium plugs - 105,000 miles. 2.0 T-GDI: Iridium plugs - 60,000 miles (turbocharged requires more frequent inspection/replacement).
Fluid Specifications
Engine Oil Type:
API SN/ILSAC GF-5 SAE 0W-20 (for both engines, check manual for specific grades).
Engine Oil Capacity 2.0T:
Approx. 5.0 Quarts (4.7 Liters)
Engine Oil Capacity 2.4:
Approx. 4.8 Quarts (4.5 Liters)
Coolant Type:
Asian Blue Long Life Antifreeze/Coolant (equivalent to MS-97B or G11/G12 specifications)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or equivalent (may vary if electric power steering)
Known Issues
Engine Noise 2.0T:
Some owners report occasional engine knock or pinging under load, often related to fuel quality or carbon buildup.
Transmission Hesitation:
Reports of occasional hesitation or rough shifting from the automatic transmission, especially at lower speeds. Fluid changes and software updates can sometimes help.
Accelerator Pedal Position Sensor:
Some models may experience issues with the APP sensor leading to check engine lights or limp mode.
Oil Consumption:
Certain Theta II engines have seen reports of increased oil consumption; regular checks are recommended.
HVAC Blower Motor:
Occasional failure of the HVAC blower motor resistor or the motor itself.
Warranty Campaigns:
The manual would cover procedures for any recalls or warranty service campaigns issued by Kia for this model year and engine variants.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, founded in 1944, is South Korea's oldest manufacturer of motor vehicles. Known for its value, reliability, and increasingly stylish and technologically advanced vehicles.
Model Evolution
Sportage Generations:
The SL generation (2011-2016) represented a significant leap forward in design and refinement for the Sportage. The 2016 model year is part of the facelifted (second phase) of the third generation.
Sl Generation Facelift Updates:
The 2014 facelift brought updated styling, improved interior materials, and enhanced technology features.
Production
Production Period:
2010-2016 (Third Generation)
Key Manufacturing Plants:
Gwangmyeong, South Korea; Gwangju, South Korea; Slovakia; Malaysia; Ecuador; Vietnam.
🏆 Awards & Recognition
Recognitions
IIHS Awards:
The Sportage (SL generation) frequently earned 'Top Safety Pick' ratings from the Insurance Institute for Highway Safety (IIHS).
Consumer Reports:
Received mixed reliability ratings in Consumer Reports, with some areas being stronger than others. This manual is crucial for addressing any potential reliability concerns.
Certifications
California Air Resources Board Carb:
Vehicles sold in California meet specific emissions standards, covered by the manual's emissions control system details.