🏷️ Basic Information Identification Make: Komatsu Model: 830E-AC Type: Dump Truck Product Name: Komatsu 830E-AC Dump Truck Operation & Maintenance Manual Generation Serial Number Range: A30036-A30071, A30079-A30108 Codes Model Code: 830E-AC 👋 Introduction Market Position Segment: Heavy-duty mining and construction equipment Purpose Statement: To guide operators and maintenance personnel in achieving peak performance, efficiency, and safety of the Komatsu 830E-AC dump truck. Competitive Analysis Competitors: Caterpillar 777 series, Liebherr T 282 series, Bucyrus MT 4400AC Key Features Manual Value Proposition: Complete, accurate, searchable, and immediately accessible operational and maintenance guidance for optimal fleet management. 📋 Manual Details Coverage Areas Primary Coverage: Operation, Handling, Lubrication, Maintenance, Checking, Adjustment Secondary Coverage: Peak performance realization, effective/economical/safe machine operation Page Count Total Pages: 174 Manual Type Type: Operation & Maintenance Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Core Systems: Operator Cab and Controls, Lubrication, Automatic Lubrication System, Major Component Description, Payload Meter III Ancillary Systems: Radio / Cassette Player Procedures Included Operational Procedures: Truck Operation, Safe Machine Operation Maintenance Procedures: Lubrication, Service, Maintenance, Checking, Adjustment Technical Depth Depth: Comprehensive for operators and maintenance personnel, covering peak performance realization Sections: Introduction, Standard Charts and Tables, General Safety, Warnings and Cautions, Truck Operation, Operator Cab and Controls, Lubrication and Service, Automatic Lubrication System, Major Component Description, Payload Meter III, Radio / Cassette Player 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc. Software Requirement: Adobe PDF Reader Print Quality Quality Description: 100% Complete and Intact, no Missing/Corrupt pages/sections Searchability: Bookmarked and Searchable Binding Type Binding: Digital (PDF Download), Printable Paper Type Paper Type: N/A (Digital) Functionality Viewing Capabilities: View on any computer, zoomable, printable ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Cummins Engine Model: K1850-G Engine Type: Diesel Electric Performance Gross Horsepower: 1825 HP (1361 kW) Net Horsepower: 1728 HP (1289 kW) Peak Torque: N/A (AC Drive System Governs Torque Delivery) Fuel System Fuel Type: Diesel Fuel Fuel System Description: Electronically controlled fuel injection system (specifics detailed in manual) 🔧 Transmission Standard Transmission Type: AC Electric Drive Drive System Manufacturer: GE (General Electric) Traction Motors: GE 777 AC Traction Motors (2) Features Features: Provides superior gradeability, precise speed control, and dynamic braking capabilities. 📐 Dimensions Exterior Overall Length: 32' 8" (9.96 m) Overall Width: 21' 5" (6.53 m) Overall Height: 14' 8" (4.47 m) Wheelbase: 15' 0" (4.57 m) Cargo Rated Payload: 110 tons (100 metric tons) Body Capacity Heaped: 72 yd³ (55 m³) Weights Operating Weight: 116,845 lbs (53,000 kg) approx. Gvw: 336,845 lbs (152,800 kg) approx. 🛡️ Safety Features Ratings Safety Standard Compliance: Designed to meet relevant mining and heavy equipment safety standards (specifics in manual) Active Features Active Safety Features: Advanced braking systems, load sensing systems, stable chassis design. Passive Features Passive Safety Features: ROPS (Roll-Over Protective Structure), FOPS (Falling Object Protective Structure), high-visibility cab design, emergency stops. 💡 Technology Features Infotainment Infotainment System: Radio / Cassette Player (basic) Telematics: Not explicitly mentioned, but typical for this class of vehicle to have telematics for fleet management. Driver Assistance Driver Assistance Features: Payload Meter III (monitors and displays payload weight) Connectivity Connectivity Features: N/A (Focus on core operation and maintenance) 🔧 Maintenance Service Intervals Lubrication Intervals: Detailed in manual: Daily, Weekly, Monthly, and specific component intervals. Maintenance Schedule: Comprehensive scheduled maintenance outlined by operating hours, provided in manual. Fluid Specifications Engine Oil Type: Refer to Manual (Typically heavy-duty diesel engine oil API CH-4 or higher) Coolant Type: Refer to Manual (Typically ethylene glycol based with corrosion inhibitors) Hydraulic Fluid Type: Refer to Manual (Typically ISO VG 46 or 68 anti-wear hydraulic oil) Grease Type: Refer to Manual (Specific greases for chassis and components) Known Issues Common Wear Points: Brake components, suspension system (e.g., accumulators), electrical connections, pivot points. (Detailed troubleshooting in manual) Preventative Maintenance Focus: Proactive lubrication, filter changes, and inspection of wear components are critical for longevity. 📚 Vehicle History Brand Heritage Brand Focus: Komatsu is a global leader in construction and mining equipment, known for durability and innovation. Model Evolution Series Context: The 830E-AC is part of Komatsu's line of large electric-drive haul trucks, representing advancements in mining technology. Production Typical Production Era: Late 1990s - Early 2000s (serial number range suggests this period) 🏆 Awards & Recognition Recognitions Awards General: Komatsu vehicles are generally recognized for reliability and performance in demanding environments. Ratings Industry Recognition: The 830E series is a well-established model in the mining industry, known for its robust design and operational efficiency. Certifications Emissions Certification: As per regulatory requirements of the era of manufacture.