Komatsu 930 E-3 SN A30364 and UP Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Komatsu Model: 930E-3 Serial Number Range: A30364 and UP Codes Manual Part Number: Not specified in product information, but implied to be specific to this serial range. 👋 Introduction Market Position Vehicle Type: Ultra-Class Electric Drive Mining Truck Application: Large-scale open-pit mining operations requiring high payload capacity and efficiency. Competitive Analysis Competitors: Caterpillar 797 Series, BelAZ 75710 Series. Key Features Payload Capacity: Typically around 300-360 tons (metric) or 330-400 tons (US short tons). Powertrain Type: Electric Drive (AC propulsion system with diesel engine generator). Manual Benefit Target Audience: Komatsu certified technicians, mine maintenance personnel, heavy equipment mechanics. Value Proposition: Provides detailed, authoritative repair and maintenance information to ensure optimal performance, uptime, and safety of the 930E-3 truck. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Page Count Total Pages: 943 Manual Type Type: Workshop Service Repair Manual Language Language: Assumed English, common for major industrial equipment manuals. Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Powertrain: Engine (Diesel), Transmission (Electric Drive System components), Final Drives, Axles. Chassis And Suspension: Steering System, Braking System (including Retarding Brake), Suspension System (Hydropneumatic), Frame and Structure. Electrical And Electronics: High Voltage electrical systems, AC/DC converter, Generator, Drive Motors, Control Systems, Wiring Diagrams, Instrumentation, Lighting. Hydraulics: Hydraulic Systems for Steering, Hoist, and Auxiliary Functions. Pump, valve, cylinder, and hose service. Operator Station: Cab systems, Controls, HVAC, Operator interface. Procedures Included Maintenance: Preventive Maintenance Schedules, Lubrication Charts, Filter Replacement, Fluid Level Checks and Changes. Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Symptom-based troubleshooting guides. Repair: Component Removal and Installation, Component Disassembly and Assembly, Overhaul Procedures. Calibration And Adjustment: System Calibration, Parameter Adjustments for various components and control modules. Technical Depth Depth: Comprehensive, covering detailed repair and overhaul of all major systems. Suitable for experienced technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Quality: Typically high-resolution for clarity of diagrams and text in PDF manuals. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Search Functionality: Likely searchable text within the PDF for quick information retrieval. Interactivity Hyperlinks: May include hyperlinks to cross-reference sections or related diagrams. ⚙️ Engine Specifications Primary Engine Make Model: Cummins KTA38-C or QSK38-C (common for this model, specific variant TBC). Configuration: V12 Diesel Engine Displacement: 38 Liters (2317 cubic inches) Horsepower Net: Approx. 1050-1100 HP (820-860 kW) - specific rating varies by engine option and configuration. Performance Torque Peak: High torque output for hauling heavy loads, precise figures depend on the engine variant. Fuel System Fuel Type: Diesel Fuel Injection System: Common Rail or similar advanced high-pressure injection system. Cooling System Type: Heavy-duty radiator cooling system with robust fan drive. Emissions Control Features: May incorporate systems to meet Tier II or Tier III emissions standards depending on the specific model year and region. 🔧 Transmission Standard Type: Electric Drive AC Propulsion System Components: Engine-driven AC generator, AC traction motors (one per drive axle or wheel), inverters, control modules. Features Retarding: Dynamic Retarding (regenerative braking capability to recharge batteries or dissipate energy). Control: Electronically controlled for optimal power delivery and traction. Fluid Specifications Traction Motor Lubrication: Specific greases and lubrication procedures detailed in the manual. 📐 Dimensions Exterior Length: Approx. 14.5 - 15.0 meters (47.6 - 49.2 ft) Width: Approx. 9.5 - 10.0 meters (31.2 - 32.8 ft) Height: Approx. 6.0 - 6.5 meters (19.7 - 21.3 ft) Ground Clearance: Approx. 1.8 - 2.0 meters (5.9 - 6.6 ft) Weights Operating Weight: Approx. 170 - 190 metric tons (375,000 - 419,000 lbs) Payload Capacity Metric: Approx. 280 - 317 metric tons (309 - 350 US short tons) Payload Capacity Us: Approx. 309 - 350 US short tons (280 - 317 metric tons) Gvwr: Approx. 470 - 510 metric tons (1,036,000 - 1,125,000 lbs) 🛡️ Safety Features Ratings Safety Standards: Designed to meet stringent mining safety regulations and best practices. Specific ratings not usually published for this class of equipment. Active Features Braking: Service Brakes (multi-plate wet disc), Parking/Secondary Brakes, Dynamic Retarding Brake. Steering: Hydrostatically controlled power steering system with safety bypass. Passive Features Operator Protection: ROPS (Roll-Over Protective Structure), FOPS (Falling Object Protective Structure) compliant operator cabin. Visibility: Large cab glass, optional camera systems for enhanced visibility. 💡 Technology Features Infotainment Cab Features: Advanced operator controls, ergonomic seating, integrated diagnostics display. Driver Assistance Payload Monitoring: On-board payload monitoring system to ensure optimal loading and prevent overloading. Diagnostic Systems: Komatsu's proprietary diagnostic system (e.g., KDPF - Komatsu Diagnostic Program) for real-time monitoring and fault analysis. Connectivity Telematics: May be equipped with telematics systems for remote monitoring of machine health, production, and location (e.g., Komtrax). 🔧 Maintenance Service Intervals Engine Oil Change: Typically 250-500 hours, or as specified by oil analysis. Specific interval in manual. Filter Replacement: Fuel, oil, and air...
On-board payload monitoring system to ensure optimal loading and prevent overloading.
Diagnostic Systems:
Komatsu's proprietary diagnostic system (e.g., KDPF - Komatsu Diagnostic Program) for real-time monitoring and fault analysis.
Connectivity
Telematics:
May be equipped with telematics systems for remote monitoring of machine health, production, and location (e.g., Komtrax).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250-500 hours, or as specified by oil analysis. Specific interval in manual.
Filter Replacement:
Fuel, oil, and air filters to be replaced at scheduled intervals (e.g., 250/500 hours) or based on condition monitoring.
Hydraulic Fluid Change:
Typically 2000-4000 hours, depending on operating conditions and fluid analysis.
Fluid Specifications
Engine Oil Type:
API CJ-4 or CK-4 heavy-duty diesel engine oil, viscosity grade typically 15W-40 (consult manual for specific OEM recommendation and ambient temperature chart).
Hydraulic Fluid Type:
ISO VG 32 or 46 anti-wear hydraulic fluid (specific type and performance characteristics as per Komatsu specification).
Coolant Type:
Heavy-duty engine coolant (ECA) with extended life additive (ELA), typically a 50/50 mix with deionized water.
Focus on maintaining high-voltage system integrity, traction motor brushes (if applicable), and cooling systems for electrical components.
📚 Vehicle History
Brand Heritage
Komatsu Mining:
Komatsu is a leading global manufacturer of mining equipment, with a long history of developing large-haul trucks and other heavy machinery.
Model Evolution
930E Series:
The 930E-3 represents an evolution of Komatsu's ultra-class haul truck line, building upon previous generations with advancements in electric drive technology, efficiency, and operator comfort.
Production
Manufacturing Location:
Typically manufactured in Japan or North America.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards are not detailed in product descriptions, Komatsu's 930E series is recognized globally as a benchmark for large-scale mining haulage efficiency and reliability.