🏷️ Basic Information Identification Make: Komatsu Model: FB22H-3R, FB25H-3R, FB25HG-3R, FB30H-3R Series: 4024 Vehicle Type: Electric Forklift Truck 👋 Introduction Market Position Market Segment: Heavy-duty electric counterbalance forklift trucks for industrial applications. Application Environments: Warehousing, manufacturing, food and beverage, distribution centers, any indoor/outdoor environment requiring emission-free operation. Competitive Analysis Key Competitors: Toyota, Hyster-Yale, Crown, Mitsubishi Logisnext, Nissan Forklift (within the electric forklift segment). Key Features Energy Efficiency: Designed for optimized battery usage and longer operational cycles. Operator Ergonomics: Focus on operator comfort and visibility to enhance productivity and reduce fatigue. Durability And Reliability: Komatsu's reputation for robust construction and long-term performance. Advanced Control Systems: Likely features AC or DC drive and hoist control systems for precise operation and energy management. 📋 Manual Details Coverage Areas Manual Title: Komatsu FB22H-3R FB25H-3R FB25HG-3R FB30H-3R (Series 4024) Forklift Truck Service Repair Workshop Manual Manual Description: Comprehensive workshop literature containing specifications, diagrams, actual photo illustrations, and schemes for the Komatsu Series 4024 forklift trucks. Page Count Page Count Estimated: Likely extensive, typically 500+ pages for a full workshop manual of this nature. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format Type: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine And Powertrain: Electric motor systems, drive axle, differential, steering, hydraulic pump drive. Electrical System: Battery system, controller unit (AC/DC), wiring diagrams, sensors, lighting, instrumentation, charging system. Hydraulic System: Lift and tilt cylinders, power steering system, hydraulic pump, control valves, filters, hoses, and plumbing. Chassis And Frame: Frame construction, mast assembly, carriage, forks, counterweight, steering axle. Braking System: Service brakes (typically drum or wet disc), parking brake, brake control systems. Operator Compartment Operator Compartment Systems: Seat, controls, overhead guard, safety restraints. Procedures Included Maintenance Procedures: Regular inspections, lubrication points, battery maintenance, cleaning procedures, safety checks. Troubleshooting: Diagnostic codes, symptom-based troubleshooting for electrical, hydraulic, and mechanical issues. Repair Procedures: Component removal, installation, adjustment, and repair for all major systems. Overhaul Procedures: Detailed instructions for complete disassembly, inspection, reassembly, and testing of key components like motors, pumps, and cylinders. Special Tools: Identification and usage instructions for specialized tools required for maintenance and repair. Technical Depth Technical Depth Level: Comprehensive, covering from basic preventive maintenance to advanced diagnostics and complete component overhaul. Diagnostic Capabilities: Detailed diagnostic flowcharts, error code interpretation, and electrical schematic analysis for identifying faults. Schematic Quality: Includes detailed electrical and hydraulic schematics with component identification and circuit tracing. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely searchable text for efficient information retrieval. Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire document. Binding Type Binding Type For Printed: N/A (Digital format) Paper Type Paper Type For Printed: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Powertrain Type: Electric Motor Drive System Motor Technology: Likely AC (Alternating Current) drive and hoist motors for improved efficiency, performance, and reduced maintenance compared to DC systems. Performance Drive Motor Power: Specific power ratings would vary by model, but typically in the range of 5-15 kW for drive motors. Hoist Motor Power: Specific power ratings would vary by model, but typically in the range of 7-20 kW for hoist motors. Acceleration And Speed: Specifications for maximum travel speed and acceleration would be detailed in the manual. Fuel System Energy Source: Rechargeable Battery Pack (Lead-Acid or potentially Lithium-ion in later variants, though manual likely covers standard). Battery Voltage: Commonly 48V or 80V systems for these capacity forklifts. Battery Capacity: Capacity (Ah) and Ampere-hour ratings are critical and would be specified for different configurations. 🔧 Transmission Standard Transmission Type: Direct Drive Electric Motor with Planetary Reduction Gearbox Optional Optional Transmission Features: N/A (Electric forklifts typically have standardized drivetrains). Features Regenerative Braking: Likely features regenerative braking, which recaptures energy during deceleration to recharge the battery. Drive Control System: Advanced AC control systems for smooth acceleration, deceleration, and precise speed control. 📐 Dimensions Exterior Lift Capacity Fb22H-3R: 2200 kg (4850 lbs) Lift Capacity Fb25H-3R: 2500 kg (5500 lbs) Lift Capacity Fb25Hg-3R: 2500 kg (5500 lbs) - 'G' may indicate specific configuration or upgraded features. Lift Capacity Fb30H-3R: 3000 kg (6600 lbs) Mast Types Covered: Likely covers Duplex, Triplex, and possibly Quadruplex masts with various lift heights and free lift options. Overall Length: Dimensions will vary based on mast configuration and attachments, detailed in manual. Overall Width: Dimensions will vary based on tire configuration and mast configuration, detailed in manual. Turning Radius: Critical for maneuverability in tight spaces, detailed by model and mast/tire configuration. Weights Operating Weight: Significant due to battery pack, will be detailed by model and configuration. Battery Weight: A substantial portion of the operating weight, specified in manual. 🛡️ Safety Features Ratings Operator Protection: Overhead guard, seat belts, possibly side restraints are standard features for operator safety. Active Features Speed Limiting: Controller may have speed limiting functions for specific operating...