🏷️ Basic Information Identification Make: Komatsu Model: FG50/60/70-5, FD50/60/70-5, FD50E/60E/70E-5, FD60H-5/70H/80H-5 Product Type: Service Repair Workshop Manual Codes Model Codes: FG50-5, FG60-5, FG70-5, FD50-5, FD60-5, FD70-5, FD50E-5, FD60E-5, FD70E-5, FD60H-5, FD70H-5, FD80H-5 Generation Model Generation: -5 Series 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Key Features Ease Of Use: Easy-to-read text, step-by-step instructions, clear diagrams Detail Level: Highly detailed, with step-by-step instructions and exploded pictures/diagrams for clarity. Value Proposition Cost Effectiveness: Inexpensive way to keep vehicle working properly 📋 Manual Details Coverage Areas Systems Covered: General, Specifications, Removal and Installation, Disassembly and Assembly, Structure and Function, Maintenance and Inspection Guide, Conversion Table Applicable Serial Numbers: Komatsu FG50/60/70 - 80001 and up; Komatsu FD50/60/70 - 60001 and up; Komatsu FD50E/60E/70E - 60001 and up; Komatsu FD60H/70H/80H - 70001 and up Page Count Page Count: Not Specified (typically several hundred pages for comprehensive forklift manuals) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drive Axle, Differential Hydraulics: Lift System, Tilt System, Steering System, Auxiliary Functions Chassis And Frame: Frame, Mast, Forks, Counterweight, Tires, Wheels Electrical System: Battery, Starter, Alternator, Lighting, Instruments, Wiring Diagrams Braking System: Service Brakes, Parking Brake Steering System: Power Steering System, Steering Column, Linkages Operator Compartment: Seat, Controls, Safety Features Cooling System: Radiator, fan, coolant hoses, thermostat, and associated components. Exhaust System: Muffler, exhaust manifold, and piping. Fuel System: Fuel tank, fuel lines, fuel filters, and fuel pump (if applicable). Lubrication System: Oil pump, oil filter, lubrication points, and oil specifications. Procedures Included Disassembly And Assembly: Complete component and sub-assembly disassembly and reassembly procedures Maintenance And Inspection: Scheduled maintenance, fluid checks, filter replacement, lubrication points, visual inspections Troubleshooting: Diagnostic procedures for common issues, fault finding charts Removal And Installation: Procedures for removing and installing major components and assemblies Repair Procedures: Detailed step-by-step instructions for repairing various systems and components Adjustment Procedures: Procedures for adjusting brakes, hydraulic pressures, and control linkages. Torque Specifications: Critical torque values for fasteners on various assemblies and components. Safety Checks: Procedures for ensuring safety before, during, and after maintenance or repair operations. Technical Depth Depth: Comprehensive, from basic maintenance to complete component rebuilds Diagnostics: Includes troubleshooting guides and potential diagnostic trees for various system faults. Rebuild Procedures: Detailed instructions for the complete overhaul of major components like the engine, transmission, and hydraulic pump. Information Source: Based on complete disassembly of the machine, providing in-depth technical knowledge. Illustrations Diagrams: Top quality diagrams, exploded views, schematics, and actual photo illustrations 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Yes, utilizes PDF search functionality ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Gasoline or Diesel, specific details depend on exact model variant within the -5 series) Performance Power Output: Specific to model and engine variant (e.g., FG50-5, FD60H-5). Typically in the range of 50-80 HP for these capacities. Fuel System Fuel Type: Gasoline (FG series) or Diesel (FD series). Specific fuel injection or carburetor details within manual. Engine Variants Available Engines: Likely includes various Nissan, Mitsubishi, or Isuzu engines depending on exact configuration and regional market. Specific engine model numbers detailed in manual. 🔧 Transmission Standard Transmission Type: Likely hydrostatic transmission (HST) or torque converter automatic transmission, common for forklifts of this capacity and era. Specific details within manual. Features Transmission Features: Features would likely include smooth acceleration, variable speed control, and ease of operation. Specifics in manual. 📐 Dimensions Capacity Lifting Capacity: 5000 lbs, 6000 lbs, 7000 lbs (corresponding to model numbers FG50/60/70, FD50/60/70, etc.) Mast Type Mast Configuration: Standard Mast, Duplex Mast, Triplex Mast (specific types and lift heights detailed in manual) Weights Operating Weight: Specific to model and configuration, manual will provide detailed weight data. 🔧 Maintenance Service Intervals Engine Oil Change: Typically 250-500 operating hours, but specific interval provided in manual. Hydraulic Filter Replacement: Refer to manual for specific intervals, often tied to operating hours or fluid analysis. Fluid Specifications Engine Oil Type: Specific SAE viscosity grade and API service classification will be detailed in the manual (e.g., SAE 15W-40 API CJ-4). Hydraulic Fluid Type: Specific ISO VG grade and type (e.g., ISO VG 46 hydraulic oil) will be detailed in the manual. Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) or specialized transmission fluid type and grade will be listed. Coolant Type: Ethylene glycol based antifreeze with appropriate corrosion inhibitors, specific mix ratio will be in manual. Brake Fluid Type: DOT 3 or DOT 4 brake fluid, depending on system requirements. Known Issues Common Wear Items: Wear on mast rollers, hydraulic cylinder seals, brake components, and tire wear are common for...