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Komatsu HD205-3 Rigid Dump Truck Parts Catalogue Manual (S/N 1003-UP)

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🏷️ Basic Information Identification Make: Komatsu Model: HD205-3 Vehicle Type: Rigid Dump Truck Product Type: Parts Catalogue Manual Codes Serial Number Coverage: 1003-UP Engine Serial Number Coverage: S/N 10001-UP 👋 Introduction Market Position Target Audience: Komatsu HD205-3 Rigid Dump Truck owners, operators, maintenance technicians, parts managers, and repair shops. Practicality Advantage: Offers instant, practical, and easy-to-carry knowledge, contrasting with bulkier traditional manuals, making it ideal for field use. User Experience Focus: Aims to alleviate maintenance troubles and failure worries by providing clear, practical, and readily available parts information. Competitive Analysis Value Proposition: Provides essential OEM part identification for efficient maintenance and repair, offering a practical and accessible digital resource for site or home use, reducing downtime and ensuring correct part sourcing. Key Features Manual Key Features: • Electronic, easily portable format • Detailed exploded diagrams • Comprehensive part number listings • Focus on clarity and practical application • Accessible on multiple devices Comprehensiveness: Offers comprehensive knowledge of Komatsu HD205-3 parts, serving as the best partner for work and maintenance. 📋 Manual Details Coverage Areas Covered Sections List: • Engine Related Parts and Electrical System • Torque Convertor and Transmission • Drive Shaft, Differential, Wheels and Air System • Steering and Control Systems • Frame and Guard • Work Equipment Control System • Body • Mark Plate, Tool and Kit Page Count Estimated Page Count: Varies (typical for heavy equipment parts catalogs can range from 300-800+ pages, specific number not provided) Digital Accessibility Benefit: Easy to carry and access anytime, anywhere, facilitating on-site or remote maintenance planning and part identification. Manual Type Manual Type: Parts Catalogue Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Portability: High portability due to electronic format, allowing users to access information on laptops, tablets, or smartphones. Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Primary Systems Covered: • Engine • Powertrain (Torque Converter, Transmission, Drive Shaft, Differential) • Wheels and Axles • Braking System (implied by Air System) • Steering System • Hydraulic Control Systems (Work Equipment Control) • Chassis and Frame • Body and Cab Components • Electrical System • Air System (likely for braking or air conditioning if equipped) Electrical System Coverage: Includes electrical system components such as wiring harnesses, sensors, switches, lights, and starter/alternator parts, crucial for diagnosing electrical faults. Work Equipment Control Coverage: Detailed parts for the hydraulic systems controlling dump body lift, steering, and other operational functions. Frame And Guard Coverage: Includes parts for the main frame, chassis components, and protective guards, essential for structural integrity and safety. Wheel And Air System Coverage: Details components for wheels, tires, hubs, and the air system, which is vital for braking and potentially other pneumatic functions. Procedures Included Key Procedures Covered: • Identification of all OEM part numbers • Visualization of part assemblies via exploded diagrams • Component breakdown for inspection and replacement • Information for ordering correct replacement parts • Understanding of component relationships and installation sequences (implied by graphic detail) Technical Depth Technical Depth: Comprehensive parts identification and assembly diagrams, suitable for parts ordering, component replacement planning, and basic understanding of system layouts. Does not contain repair procedures or diagnostic information. Diagram Quality: Utilizes graphic methods and images to provide clear details of installation and adjustment, enhancing understanding of component placement and assembly. 📊 Manual Specifications File Format PDF Quality: High-resolution digital format, allowing for clear viewing and printing of diagrams and part numbers. Searchability: PDF format typically allows for text searching, enabling quick location of specific part numbers or descriptions if the OCR is effective. Print Quality Print Quality Expectation: Designed for digital viewing, printing quality will depend on user's printer capabilities. Diagrams are likely vector-based or high-resolution raster images. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Model Identified: Komatsu S6D125-1R-FA Performance Engine Displacement: 19.54 Liters (1192 cu in) - typical for S6D125 series Horsepower Range: Typically around 200-250 HP for this class of engine, exact figure for S6D125-1R-FA not specified. Fuel System Fuel System Type: Direct Injection, Diesel (typical for this engine series) Injection System: Common Rail Injection or Mechanical Injection (depending on exact variant of S6D125) Cooling System Cooling System Type: Water-cooled (typical) Engine Model Identified Engine Manufacturer: Komatsu 🔧 Transmission Standard Transmission Type: Powershift, Automatic (typical for Komatsu rigid dump trucks of this era) Torque Convertor Type: Hydrodynamic torque converter (standard for this class of vehicle) Features Transmission Features: Designed for heavy-duty off-highway applications, likely with multiple forward and reverse gears for optimal torque and speed control. Optional Transmission Control: Electronic or hydraulic control of powershift gears. 📐 Dimensions Exterior Vehicle Class: Medium-sized Rigid Dump Truck Weights Gross Vehicle Weight Rating: Approx. 20,500 kg (45,194 lbs) - estimated based on model number HD205 Payload Capacity:...
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Komatsu HD205-3 Rigid Dump Truck Parts Catalogue Manual (S/N 1003-UP)
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
HD205-3
Vehicle Type:
Rigid Dump Truck
Product Type:
Parts Catalogue Manual
Codes
Serial Number Coverage:
1003-UP
Engine Serial Number Coverage:
S/N 10001-UP
👋 Introduction
Market Position
Target Audience:
Komatsu HD205-3 Rigid Dump Truck owners, operators, maintenance technicians, parts managers, and repair shops.
Practicality Advantage:
Offers instant, practical, and easy-to-carry knowledge, contrasting with bulkier traditional manuals, making it ideal for field use.
User Experience Focus:
Aims to alleviate maintenance troubles and failure worries by providing clear, practical, and readily available parts information.
Competitive Analysis
Value Proposition:
Provides essential OEM part identification for efficient maintenance and repair, offering a practical and accessible digital resource for site or home use, reducing downtime and ensuring correct part sourcing.
Key Features
Manual Key Features:
• Electronic, easily portable format
• Detailed exploded diagrams
• Comprehensive part number listings
• Focus on clarity and practical application
• Accessible on multiple devices
Comprehensiveness:
Offers comprehensive knowledge of Komatsu HD205-3 parts, serving as the best partner for work and maintenance.
📋 Manual Details
Coverage Areas
Covered Sections List:
• Engine Related Parts and Electrical System
• Torque Convertor and Transmission
• Drive Shaft, Differential, Wheels and Air System
• Steering and Control Systems
• Frame and Guard
• Work Equipment Control System
• Body
• Mark Plate, Tool and Kit
Page Count
Estimated Page Count:
Varies (typical for heavy equipment parts catalogs can range from 300-800+ pages, specific number not provided)
Digital Accessibility Benefit:
Easy to carry and access anytime, anywhere, facilitating on-site or remote maintenance planning and part identification.
Manual Type
Manual Type:
Parts Catalogue Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Portability:
High portability due to electronic format, allowing users to access information on laptops, tablets, or smartphones.
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Primary Systems Covered:
• Engine
• Powertrain (Torque Converter, Transmission, Drive Shaft, Differential)
• Wheels and Axles
• Braking System (implied by Air System)
• Steering System
• Hydraulic Control Systems (Work Equipment Control)
• Chassis and Frame
• Body and Cab Components
• Electrical System
• Air System (likely for braking or air conditioning if equipped)
Electrical System Coverage:
Includes electrical system components such as wiring harnesses, sensors, switches, lights, and starter/alternator parts, crucial for diagnosing electrical faults.
Work Equipment Control Coverage:
Detailed parts for the hydraulic systems controlling dump body lift, steering, and other operational functions.
Frame And Guard Coverage:
Includes parts for the main frame, chassis components, and protective guards, essential for structural integrity and safety.
Wheel And Air System Coverage:
Details components for wheels, tires, hubs, and the air system, which is vital for braking and potentially other pneumatic functions.
Procedures Included
Key Procedures Covered:
• Identification of all OEM part numbers
• Visualization of part assemblies via exploded diagrams
• Component breakdown for inspection and replacement
• Information for ordering correct replacement parts
• Understanding of component relationships and installation sequences (implied by graphic detail)
Technical Depth
Technical Depth:
Comprehensive parts identification and assembly diagrams, suitable for parts ordering, component replacement planning, and basic understanding of system layouts. Does not contain repair procedures or diagnostic information.
Diagram Quality:
Utilizes graphic methods and images to provide clear details of installation and adjustment, enhancing understanding of component placement and assembly.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution digital format, allowing for clear viewing and printing of diagrams and part numbers.
Searchability:
PDF format typically allows for text searching, enabling quick location of specific part numbers or descriptions if the OCR is effective.
Print Quality
Print Quality Expectation:
Designed for digital viewing, printing quality will depend on user's printer capabilities. Diagrams are likely vector-based or high-resolution raster images.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Model Identified:
Komatsu S6D125-1R-FA
Performance
Engine Displacement:
19.54 Liters (1192 cu in) - typical for S6D125 series
Horsepower Range:
Typically around 200-250 HP for this class of engine, exact figure for S6D125-1R-FA not specified.
Fuel System
Fuel System Type:
Direct Injection, Diesel (typical for this engine series)
Injection System:
Common Rail Injection or Mechanical Injection (depending on exact variant of S6D125)
Cooling System
Cooling System Type:
Water-cooled (typical)
Engine Model Identified
Engine Manufacturer:
Komatsu
🔧 Transmission
Standard
Transmission Type:
Powershift, Automatic (typical for Komatsu rigid dump trucks of this era)
Torque Convertor Type:
Hydrodynamic torque converter (standard for this class of vehicle)
Features
Transmission Features:
Designed for heavy-duty off-highway applications, likely with multiple forward and reverse gears for optimal torque and speed control.
Optional
Transmission Control:
Electronic or hydraulic control of powershift gears.
📐 Dimensions
Exterior
Vehicle Class:
Medium-sized Rigid Dump Truck
Weights
Gross Vehicle Weight Rating:
Approx. 20,500 kg (45,194 lbs) - estimated based on model number HD205
Payload Capacity:
Approx. 20-25 metric tons (estimated based on model number HD205)
Operating Weight:
Estimated at ~25,000 - 30,000 kg (based on typical HD205 specifications)
🛡️ Safety Features
Ratings
Safety Standard Adherence:
Complies with relevant heavy equipment safety standards of its production era.
Active Features
Active Safety Features Coverage:
Manual covers parts related to braking system actuation (Air System), steering, and operator controls, which are critical for safe operation.
Passive Features
Passive Safety Features Coverage:
Manual covers parts for the chassis, frame, guards, and body, which contribute to structural integrity and operator protection.
💡 Technology Features
Infotainment
Infotainment Features:
Not applicable for this heavy-duty construction equipment.
Driver Assistance
Driver Assistance Features:
Not applicable in the modern sense. The manual covers mechanical and hydraulic control systems essential for operation.
Connectivity
Connectivity Features:
Not applicable for this type of equipment.
🔧 Maintenance
Service Intervals
Service Interval Information:
This manual is a parts catalog, not a service manual. It does not provide service intervals. Separate service/maintenance manuals are required for this information.
Parts Ordering Benefit:
Directly aids in correct parts ordering, which is a critical aspect of preventative maintenance and timely repair execution.
Fluid Specifications
Fluid Specification Information:
This manual is a parts catalog, not a service manual. It does not list specific fluid types, viscosity grades, or capacities. These details would be found in the machine's service manual.
Oil Filter Part Number Example:
Example: If a specific engine oil filter is listed, its OEM part number would be provided in the manual.
Known Issues
Common Issues Coverage:
This is a parts catalog, not a troubleshooting guide. It will not detail common issues or their solutions. However, it allows for the identification of parts that are known to be wear items or subject to failure in heavy-duty applications.
📚 Vehicle History
Brand Heritage
Komatsu Heritage:
Komatsu is a globally recognized manufacturer of construction and mining equipment, known for its durable and reliable machinery.
Model Evolution
Hd205 Series Evolution:
The HD205 series represents Komatsu's line of rigid dump trucks designed for mid-range mining, quarrying, and construction applications, evolving with advancements in engine technology, hydraulics, and operator comfort.
Production
Production Era:
Specific production years for the HD205-3 are not detailed, but it belongs to a generation of Komatsu equipment from the late 20th to early 21st century.
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