Komatsu HD325-6 HD405-6 DUMP Truck Service Repair Manual + Field Assembly Manual + Operation & Maintenance Manual
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🏷️ Basic Information
Identification
Make:
Komatsu
Model:
HD325-6, HD405-6
Product Type:
Service Repair Manual + Field Assembly Manual + Operation & Maintenance Manual
👋 Introduction
Market Position
Target Audience:
Komatsu HD325-6 and HD405-6 Dump Truck owners, operators, and maintenance personnel
Key Features
Value Proposition:
Enables users to perform repairs themselves, saving costs, and to achieve peak performance through effective operation and maintenance.
Manual Bundle Benefit:
Provides a comprehensive resource covering all aspects from initial assembly to ongoing maintenance and repair.
📋 Manual Details
Coverage Areas
Supported Models:
HD325-6 (2WD), HD325-6W (4WD), HD405-6
Serial Number Range Hd325 6 2Wd:
5001 and up, 5680 and up
Serial Number Range Hd325 6W 4Wd:
5001 and up, 5706 and up
Serial Number Range Hd405 6:
1001 and up, 1055 and up
Page Count
Total Pages:
Not Specified (Multiple Manuals)
Manual Type
Primary Manual Type:
Service Repair Manual
Secondary Manual Type:
Field Assembly Manual
Tertiary Manual Type:
Operation & Maintenance Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Service Repair Systems:
General, Structure and Function, Testing and Adjusting, Disassembly and Assembly, Maintenance Standard, Other Procedures
Operation Maintenance Systems:
Safety Information, Operation Procedures, Component Explanation, Travel Road Determination, Transportation, Cold Weather Operation, Long-Term Storage, Troubleshooting, Maintenance Guides, Lubrication, Wear Parts, Recommended Fluids, Tightening Torques, Periodic Replacement, Maintenance Schedule, Service Procedures, Specifications, Options, Payload Meter, Dump Body Selection, Tachographs, Differential Lock, ABS/ASR, Auto-Greasing System, ARSC, ASR-II, Oil Filter Handling
Field Assembly Systems:
Chassis Assembly, Front Axle Installation, Front Tire Installation, Rear Tire Installation, Front Light Assembly, Guards, Catwalk, Platform Assembly, Mirrors, Body Pins, Body Shim Adjustment, Body Accessories, Body Guards, Split Body Assembly (HD325-6/HD405-6), Body Welding, Body Protector Welding, Field Assembly Inspection Report
Procedures Included
Repair Procedures:
Step-by-step repair, servicing, technical maintenance, troubleshooting, disassembly, assembly
Assembly Procedures:
Safe and effective assembly, parts installation, post-assembly adjustment and maintenance
Operational Procedures:
Machine operation, handling, lubrication, checks, adjustments
Technical Depth
Depth Of Information:
Comprehensive (deep information for maintenance, assembly, disassembly, servicing, peak performance realization)
Diagnostic Capabilities:
Troubleshooting for component issues and system faults
Illustrations And Diagrams:
Specs, diagrams, real photo illustrations, exploded diagrams, drawings
📊 Manual Specifications
File Format
File Format:
PDF
Required Software:
Adobe PDF Reader, WinZip
Print Quality
Printability:
Fully Printable
Searchability:
Searchable
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Mobile Devices:
APP ISO, iPhone, iPod, Android etc.
Features
Bookmarked Content:
Yes
Zoom Capability:
Yes
Completeness
Completeness Guarantee:
100% Complete and Intact, no missing/corrupt pages/sections
⚙️ Engine Specifications
Primary Engine
Engine Models Supported:
SAA6D140E-2, SAA6D140E-3, SA6D140-1, SAA6D140-2
Engine Documentation Reference:
Refer to 6D140-2, 140-3, or 6D140-1 Series Engine Shop Manual for specific engine details.
Performance
Performance Data:
Manual provides data to achieve peak performance.
Fuel System
Fuel Type:
Recommended fuel specified in Operation & Maintenance Manual.
🔧 Transmission
Transmission Type
Transmission Details:
Not explicitly detailed in the provided product description, but covered in Service Repair Manual.
📐 Dimensions
Exterior Dimensions
Vehicle Types:
Dump Trucks (2WD and 4WD variants)
Weights
Payload Capacity:
HD325-6, HD405-6 imply significant payload capacity for off-highway use.
🛡️ Safety Features
Active Features
Safety Systems:
ABS (Anti-lock Braking System), ABS/ASR (Anti-lock Braking System/Anti-Spin Regulator), ASR-II (Automatic Spin Regulator II), Differential Lock, ARSC (Automatic Retarder Speed Control)
Passive Features
Safety Information:
Dedicated safety information section in O&M manual, general precautions, precautions during operation, maintenance, and with tires.
Safety Labels:
Information on location and understanding of safety labels.
💡 Technology Features
Driver Assistance
Assist Systems:
ABS, ABS/ASR, ASR-II, ARSC, Auto-Greasing System.
Vehicle Systems
Advanced Features:
Differential Lock operation, payload meter usage, tachograph operation (TCO 15-6, TCO 15-7).
🔧 Maintenance
Service Intervals
Maintenance Schedule:
Comprehensive maintenance schedule chart provided in the Operation & Maintenance Manual.
Fluid Specifications
Fluid Recommendations:
Recommended fuel, coolant, and lubricant specifications are detailed.
Lubrication Guides:
Guides to maintenance and lubrication procedures.
Known Issues
Common Wear Parts:
Information on wear parts is included, aiding in proactive replacement.
Technical Procedures
Standard Tightening Torques:
Standard tightening torques for bolts and nuts are provided for proper assembly and maintenance.
Periodic Replacement:
Details on periodic replacement of safety-critical parts are included.
Troubleshooting
Troubleshooting Coverage:
Troubleshooting procedures are outlined in the Operation & Maintenance Manual.
📚 Vehicle History
Brand Heritage
Manufacturer Expertise:
Komatsu is a well-established manufacturer of construction and mining equipment, known for robust and reliable heavy machinery.
Model Evolution
Model Designation:
The '-6' designation typically indicates a specific generation or series update within Komatsu's product line.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Komatsu equipment is generally recognized for its durability, performance, and technological advancements in the heavy equipment sector. Specific awards for these models are not detailed in the product information.
Chassis Assembly, Front Axle Installation, Front Tire Installation, Rear Tire Installation, Front Light Assembly, Guards, Catwalk, Platform Assembly, Mirrors, Body Pins, Body Shim Adjustment, Body Accessories, Body Guards, Split Body Assembly (HD325-6/HD405-6), Body Welding, Body Protector Welding, Field Assembly Inspection Report
Comprehensive maintenance schedule chart provided in the Operation & Maintenance Manual.
Fluid Specifications
Fluid Recommendations:
Recommended fuel, coolant, and lubricant specifications are detailed.
Lubrication Guides:
Guides to maintenance and lubrication procedures.
Known Issues
Common Wear Parts:
Information on wear parts is included, aiding in proactive replacement.
Technical Procedures
Standard Tightening Torques:
Standard tightening torques for bolts and nuts are provided for proper assembly and maintenance.
Periodic Replacement:
Details on periodic replacement of safety-critical parts are included.
Troubleshooting
Troubleshooting Coverage:
Troubleshooting procedures are outlined in the Operation & Maintenance Manual.
📚 Vehicle History
Brand Heritage
Manufacturer Expertise:
Komatsu is a well-established manufacturer of construction and mining equipment, known for robust and reliable heavy machinery.
Model Evolution
Model Designation:
The '-6' designation typically indicates a specific generation or series update within Komatsu's product line.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Komatsu equipment is generally recognized for its durability, performance, and technological advancements in the heavy equipment sector. Specific awards for these models are not detailed in the product information.