The 1190 Adventure R, produced for the 2014 and 2015 model years, is a formidable adventure touring motorcycle renowned for its potent V-twin engine and exceptional off-road prowess. Building on a rich motorsports heritage, this machine offers a unique blend of high-performance touring capability and rugged off-road readiness, distinguishing itself with longer suspension travel and greater ground clearance compared to its standard counterpart. Its advanced electronics suite, including adjustable ride modes and traction control, further enhances its versatility across diverse terrains. This comprehensive factory service repair manual provides essential information for the maintenance and repair of your 1190 Adventure R. It covers all major systems, including the engine, transmission, chassis, and electrical components, with detailed procedures for routine maintenance, complex overhauls, and troubleshooting. The manual is designed to empower owners and technicians by offering factory-level knowledge, diagnostic insights, and step-by-step instructions, complete with detailed illustrations and diagrams, ensuring the vehicle is kept in optimal condition. 🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure R Model Year: 2014, 2015 Vehicle Type: Motorcycle Segment: Adventure Touring Codes Vin Code: Subject to specific model/region, generally 1H... Generation Generation Name: First Generation (2013-2016) 👋 Introduction Market Position Positioning: The KTM 1190 Adventure R is positioned as a premium, high-performance adventure motorcycle, designed for off-road capability alongside on-road touring. Competitive Analysis Competitors: Competes with other large-displacement adventure bikes such as the BMW R1200GS/GSA, Yamaha Super Ténéré, and Ducati Multistrada. Key Features Engine Architecture: V-twin engine known for its powerful torque and aggressive power delivery. Suspension Travel: The 'R' model is distinguished by longer travel, higher ground clearance, and spoke wheels for enhanced off-road prowess. Electronics Suite: Features advanced electronics like ride modes, traction control (MTC), and ABS, which are crucial for proper maintenance and diagnosis. Manual Benefit Cost Savings: Enables owners to perform DIY maintenance and repairs, saving significant shop labor costs ($50-$60/hour). Owner Empowerment: Empowers owners to understand their vehicle, make informed repair decisions, and communicate effectively with mechanics. Knowledge Transfer: Provides factory-trained technician knowledge, ensuring correct repair procedures are followed. 📋 Manual Details Coverage Areas Engine: Covered extensively, including diagnosis, disassembly, assembly, and tuning. Transmission: Complete coverage of clutch, gearbox, and final drive. Chassis And Frame: Detailed sections on frame, wheels, tires, suspension, steering, and brakes. Electrical System: Comprehensive coverage including wiring diagrams, diagnostics, and component testing. Fuel System: Includes fuel injection system, fuel pump, injectors, and related components. Cooling System: Detailed information on radiators, coolant flow, and thermostat operation. Lubrication System: Engine oil system, oil pump, filter, and lubrication points. Body And Plastics: Procedures for removal and installation of body panels and fairings. Maintenance: Routine maintenance, scheduled service intervals, and common wear items. Troubleshooting: Advanced diagnostic procedures and solutions for common faults. Page Count Estimated Pages: Hundreds of pages (specific number not provided but implied to be extensive). Manual Type Type: Factory Service Repair Manual Authenticity: Genuine Factory Manuals (not 3rd party). Language Language: English Format Format: PDF Download Accessibility: Viewable and printable on PC (Windows/Mac) and can be burned to CD-ROM. 📖 Manual Coverage Systems Covered Engine Management: Covers understanding and analysis of engine management systems. Ignition System: Likely covered within the electrical system section, including spark plugs and ignition coils. Exhaust System: Likely covered under engine sections, including emissions components. Wheel And Tire Maintenance: Includes procedures for wheel removal, tire mounting/balancing, and related checks. Suspension Tuning: Details on adjusting and servicing front and rear suspension components. Brake System Overhaul: Includes disc brake service, caliper overhaul, and bleeding procedures. Steering Headset Service: Procedures for inspecting and servicing steering bearings. Charging System: Covers alternator, regulator/rectifier, and battery charging diagnostics. Lighting System: Headlights, taillights, turn signals, and dashboard illumination. Instrumentation And Controls: Dashboard displays, switches, and control mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake pad checks. Diagnostic Troubleshooting: Step-by-step guides for diagnosing engine faults, electrical issues, and mechanical problems. Engine Rebuild: Complete disassembly and reassembly instructions for the engine, including torque specifications. Electrical System Repair: Includes tracing wiring diagrams, testing components, and repairing circuits. Suspension Adjustment And Service: Guides for setting sag, servicing fork seals, and rear shock maintenance. Brake System Bleeding: Detailed instructions for flushing and bleeding hydraulic brake systems. Wheel Bearing Replacement: Instructions for removing and replacing wheel bearings. Fuel Injector Cleaning And Testing: Procedures for maintaining optimal fuel system performance. Clutch Service: Includes clutch plate replacement and adjustment procedures. Engine And Transmission Removal Installation: Comprehensive steps for removing and reinstalling major mechanical components. Technical Depth Depth: Complete Factory Repair Manual, covering everything from basic maintenance to complex overhauls. Diagnostics Capability: Advanced troubleshooting guides, including 'secret techniques' used by professionals. Illustrations: Includes detailed illustrations, drawings, and photos for every procedure. Diagrams: Features comprehensive wiring diagrams and system schematics. Specification Detail: Includes all necessary specifications for repair and maintenance. Instruction Format: Numbered step-by-step instructions, with notes,...