🏷️ Basic Information Identification Make: KTM Model: 200 SXS Model Variant: SXS Codes Vin Code: Not specified in product info, but typically 17 characters starting with 'VBK' for KTM motorcycles. Engine Code: Not explicitly stated, but likely a specific designation for the 200cc two-stroke engine used in this model. 👋 Introduction Market Position Category: Competition Motocross / Off-Road Motorcycle Target Audience: Enthusiasts, mechanics, and owners of KTM 200 SXS models requiring in-depth technical information for maintenance and repair. Competitive Analysis Competitors: Yamaha YZ250, Honda CR250R, Suzuki RM250, Kawasaki KX250 (during its respective production years). Key Features Vehicle Focus: Lightweight, agile, high-performance two-stroke off-road motorcycle designed for competitive use. Manual Value: Official factory documentation provides the most accurate and detailed repair procedures. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Region Applicability: Global (factory service manual, content is technical and universally applicable). Page Count Estimated Page Count: Estimated 300-500+ pages (typical for comprehensive factory service manuals). Manual Type Manual Type: Factory Service Repair Manual Language Language: English (standard for factory manuals unless otherwise specified). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine disassembly, assembly, tuning, diagnostics, and repair for the 200cc two-stroke engine. Transmission System: Gearbox inspection, repair, maintenance, and fluid specifications. Suspension System: Front fork (WP Suspension typically) and rear shock absorber servicing, tuning, and rebuild procedures. Braking System: Front and rear brake system overhaul, pad replacement, caliper service, and hydraulic system maintenance. Electrical System: Wiring diagrams, ignition system troubleshooting, lighting, charging system (if applicable), and component testing. Chassis And Frame: Frame inspection, steering head bearing maintenance, and general chassis component servicing. Fuel System: Carburetor (likely Keihin PWK or similar) tuning, cleaning, jetting, and fuel tank/line maintenance. Cooling System: Radiator and cooling circuit maintenance and inspection (for liquid-cooled models). Exhaust System: Expansion chamber and silencer maintenance and inspection. Procedures Included Routine Maintenance: Oil changes (gearbox), chain adjustment, air filter cleaning, spark plug replacement, pre-ride checks. Engine Overhaul: Top-end rebuild (piston, rings, cylinder), crankshaft and bearing replacement, clutch service. Suspension Rebuild: Fork seal replacement, fork oil change, shock absorber service. Brake Service: Brake bleeding, pad replacement, rotor inspection. Troubleshooting: Diagnostic flowcharts and symptom-based problem solving for common issues. Wiring Diagrams: Detailed electrical schematics for all model years covered. Torque Specifications: Precise torque values for critical fasteners throughout the motorcycle. Technical Depth Depth Level: Comprehensive (covers everything from routine maintenance to complete engine and chassis rebuilds). Diagnostic Capabilities: Advanced diagnostic procedures, including electrical testing and component troubleshooting. Rebuild Procedures: Detailed step-by-step instructions for complete engine, transmission, and suspension rebuilds. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for easy navigation. Print Quality Print Quality: High-resolution, suitable for printing key sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF download). Paper Type Paper Type: N/A (Digital PDF download). ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, two-stroke, single-cylinder Displacement: 193 cc (approximately, based on typical KTM 200cc engines of that era). Bore X Stroke: Not explicitly stated in product info, but typically around 64 mm x 60 mm for this displacement. Induction: Carburetor (likely Keihin PWK 38mm or similar). Ignition System: Digital CDI (Capacitor Discharge Ignition) with variable ignition timing. Lubrication: Pre-mix fuel-oil or Autolube system (manual will specify which). Performance Horsepower: Estimated 35-40+ HP (highly dependent on year and specific tuning). Torque: Not explicitly stated, but strong mid-range and top-end power delivery. Fuel System Fuel Type: Unleaded gasoline (minimum 95 RON). Carburetor Model: Likely Keihin PWK 38 AS or similar. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate clutch Features Gear Ratios: Specific ratios will be detailed in the manual for each model year. Final Drive: Chain drive 📐 Dimensions Exterior Seat Height: Approximately 37.6 inches (955 mm) - varies slightly by year. Ground Clearance: Approximately 13.8 inches (350 mm) - varies slightly by year. Weights Dry Weight: Approximately 210 lbs (95 kg) - varies slightly by year. Fuel Tank Capacity: Approximately 8.5 Liters (2.2 US Gallons). 🛡️ Safety Features Ratings Safety Features: As a competition off-road motorcycle, dedicated safety ratings (like NHTSA or Euro NCAP) are not applicable. Focus is on rider control and mechanical integrity. Active Features Braking System: Hydraulic disc brakes front and rear. Suspension Performance: WP Suspension components designed for optimal handling and rider feedback. Passive Features Frame Construction: Chromoly steel frame for strength and rigidity. 💡 Technology Features Infotainment Infotainment System: N/A (Pure competition off-road motorcycle, no infotainment features). Driver Assistance Driver Assistance Features: N/A (No electronic rider aids like ABS or traction control). Connectivity Connectivity Features: N/A (No connectivity features). 🔧 Maintenance Service Intervals Engine Oil Change: Recommended every 10-15 hours of riding or as per manual (check gearbox oil). Top End Rebuild: Varies greatly with usage, but...