🏷️ Basic Information Identification Make: KTM Model: 250 EXC Racing / 400 SX / 450 SX / 450 MXC / 450 XC / 450 XC-W / 450 EXC / 450 SMR / 450 SXS Racing / 520 SX / 525 SX / 525 MXC / 525 XC / 525 XC-W / 525 EXC / 525 SMR Racing / 540 SXS / 560 SMR / 610 CRATE Product Type: Workshop Service Repair Manual Applicable Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Codes Manual Code Inference: Likely internal product code, not explicitly stated. 👋 Introduction Market Position Market Position: A highly practical and essential resource for owners of the specified KTM off-road and supermoto models, catering to both routine maintenance and in-depth repairs. Competitive Analysis Competitive Advantage: This manual offers extensive coverage across a wide range of popular KTM models and years, providing a consolidated and accessible repair solution often sought by enthusiasts and professionals alike. Key Features Key Features: Instant download, high-quality diagrams, comprehensive model and year coverage, detailed troubleshooting, printable pages. 📋 Manual Details Coverage Areas Vehicle Coverage: Comprehensive coverage for multiple KTM models and engine displacements across the 2000-2007 model years, including off-road (SX, MXC, XC, XC-W, EXC) and supermoto (SMR) variants. Page Count Page Count Inference: Not explicitly stated, but implied to be comprehensive due to the wide range of models and topics. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Engine removal, disassembly, servicing of individual components, assembly. Electrical Systems: Wiring diagrams, troubleshooting. Troubleshooting: Detailed guidance for diagnosing and resolving issues. General Information: Provides foundational information relevant to all service procedures. Technical Specifications: Key data points for all covered models. Procedures Included Maintenance Schedule: Periodic maintenance schedules are covered. Repair Procedures: Step-by-step instructions for servicing and repairing various components and systems. Technical Depth Depth Of Coverage: Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers tasks from basic maintenance to engine rebuilds and electrical diagnostics. 📊 Manual Specifications File Format File Format Details: PDF format, ensuring universal compatibility and easy access. Print Quality Print Quality: High quality diagrams and instructions. Printable Pages: All pages are printable, allowing for convenient use during repairs. Binding Type Binding Type: Digital Download (no physical binding). Paper Type Paper Type: Not applicable for digital download. ⚙️ Engine Specifications Primary Engine Engine Variants Covered: 4-stroke engines ranging from 250cc to 560cc, including specific mentions of 400/450cc and 520/525cc configurations. The 610 CRATE model likely refers to a specific engine or crate motor variant. Performance Performance Data Availability: While specific horsepower and torque figures are not explicitly listed in the product description, the manual is expected to contain these technical specifications essential for proper servicing and tuning. Fuel System Fuel System Coverage: Likely covers carburetor systems for most of these models, with potential for early fuel injection systems depending on specific model year evolution. Detailed diagrams and service procedures for fuel delivery and management are anticipated. 🔧 Transmission Standard Transmission Type Inference: Primarily 5-speed and 6-speed sequential manual transmissions, common in KTM off-road and supermoto bikes of this era. Specific gear ratios are expected to be within the manual. Optional Optional Transmission Inference: Not applicable as these are manual transmission motorcycles. Features Transmission Features Coverage: The manual would detail clutch operation, gearbox disassembly and assembly, and lubrication requirements. 📐 Dimensions Exterior Exterior Dimensions Availability: Specific chassis dimensions (length, width, height, seat height) are not listed but are typically found in workshop manuals under technical specifications. Weights Weight Specifications Availability: Dry weight and curb weight for the various models are expected to be detailed in the manual. 🛡️ Safety Features Ratings Safety Ratings Availability: Motorcycle safety ratings are not typically documented in service manuals; this information is usually found in consumer reports or specific road safety documentation. Active Features Active Safety Features Coverage: While not a primary focus, the manual will cover the servicing and maintenance of braking systems (hydraulic discs front and rear) which are crucial active safety components. Passive Features Passive Safety Features Coverage: Focuses on mechanical integrity and proper maintenance of the vehicle's structure and components. 💡 Technology Features Infotainment Infotainment System: Not applicable; these are performance-oriented motorcycles focused on off-road and track use, not equipped with infotainment systems. Driver Assistance Driver Assistance Features: Not applicable; these models do not feature electronic driver assistance systems beyond basic operational controls. Connectivity Connectivity Features: Not applicable; these models lack any form of electronic connectivity features. 🔧 Maintenance Service Intervals Service Intervals Availability: The manual includes a periodic maintenance schedule, detailing recommended service intervals for oil changes, filter replacements, valve adjustments, and other critical checks. Fluid Specifications Fluid Specifications Coverage: Expected to detail specific oil types and viscosities for the engine and transmission, as well as brake fluid...