KTM 450 505 SX-F 2007 Service Repair Workshop Manual
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Basic Information Identification Make: KTM Model: 450 SX-F / 505 SX-F Year: 2007 Product Type: Service Repair Workshop Manual Codes Engine Codes: LC4 Single Cylinder (450cc and 505cc variants) Introduction Market Position Target Audience: KTM SX-F owners with basic mechanical skills, independent repair shops, and professional KTM dealerships. Vehicle Segment: Competition Motocross Motorcycle. Competitive Analysis Manual Competitiveness: Provides the same information as official KTM dealer service manuals, offering significant cost savings for DIY repairs and informed decision-making for owners. Key Features Feature Highlight 1: Step-by-step instructions with diagrams and illustrations for clear guidance. Feature Highlight 2: Includes detailed wiring schematics for electrical system diagnostics. Feature Highlight 3: Vehicle-specific information, not generic repair advice. Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, troubleshooting, and maintenance for KTM 450 SX-F and 505 SX-F 2007 models. Additional Coverage: General information, specifications, lubrication, cooling system, fuel system, steering, shocks, bodywork, intake & exhaust, electrical system, advanced troubleshooting. Page Count Estimated Page Count: Highly detailed, likely exceeding 500 pages based on comprehensive coverage. Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format File Format: PDF Download Manual Coverage Systems Covered Engine System: Engine specifications, removal/installation, internal components, tuning, cooling system, lubrication, fuel system (carburetor tuning and component service). Transmission Drivetrain: Transmission service, gears, clutch, drive chain inspection, adjustment, sprockets. Chassis Suspension: Steering system, front forks (shocks), rear suspension, linkage, bearings. Electrical System: Wiring schematic, ignition system, lighting, charging system, troubleshooting electrical faults. Bodywork Frame: Bodywork components, fairings, seat, fuel tank, frame inspection and repair. Intake Exhaust: Intake system components, air filter, exhaust system service and inspection. Procedures Included Maintenance Procedures: Routine maintenance, periodic checks and adjustments, lubrication schedules, fluid changes, filter replacements, valve clearance checks. Repair Procedures: Step-by-step repair instructions for all major components and systems, including engine rebuilds, suspension overhauls, and electrical diagnostics. Troubleshooting: Advanced troubleshooting guides for identifying and resolving common and uncommon issues, with diagnostic procedures. Engine Rebuild Procedure: Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly. Suspension Overhaul: Procedures for disassembling, servicing, and reassembling front forks and rear shock absorbers, including fluid changes and seal replacement. Electrical Troubleshooting: Systematic diagnosis of electrical issues using the provided wiring schematic, covering ignition, charging, and lighting circuits. Technical Depth Depth Of Information: Professional-level technical detail, including torque specifications, clearances, diagnostic fault codes (if applicable), and detailed component diagrams. Manual Specifications File Format Printability: Yes, individual pages are printable. Compatibility: Compatible with all versions of Windows and Mac. Software Requirement: Adobe PDF Reader. Print Quality Digital Quality: High-resolution PDF suitable for digital viewing and printing. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled. Displacement 450: Approximately 449.3 cc Displacement 505: Approximately 477.3 cc (often marketed as 505cc) Performance Horsepower Peak 450: Refer to manual for exact specifications, typically around 50-55 HP stock. Torque Peak 450: Refer to manual for exact specifications, typically around 45-50 Nm stock. Horsepower Peak 505: Refer to manual for exact specifications, typically slightly higher than 450cc variant, around 55-60 HP stock. Torque Peak 505: Refer to manual for exact specifications, typically higher than 450cc variant, around 50-55 Nm stock. Fuel System Fuel Delivery: Carburetor (Keihin FCR MX series typically) Fuel Type: Unleaded gasoline Engine Component Cooling System Type: Liquid-cooled (radiators and coolant) Lubrication System Type: Wet sump with oil pump. Carburetor Model: Likely Keihin FCR 40 or similar performance carburetors. Transmission Standard Transmission Type: 4-speed manual (common for SX-F models of this era). Optional Optional Transmission: N/A (typically single configuration for SX-F racing models) Features Clutch Type: Wet multi-plate clutch. Dimensions Exterior Frame Type: Chromium-molybdenum steel central tube frame. Weights Dry Weight Approx: Refer to manual for exact specifications, typically around 105-110 kg (231-242 lbs) dry. Safety Features Ratings Safety Rating Context: Off-road motorcycles are not subject to the same formal crash safety ratings as passenger vehicles. Active Features Braking System Front: Hydraulic disc brake with Brembo caliper. Braking System Rear: Hydraulic disc brake with Brembo caliper. Passive Features Handlebar Design: Fatbar handlebars (e.g., Renthal) with integrated handguards for impact absorption and protection. Technology Features Infotainment Infotainment System: N/A (Pure performance motocross bike, lacks typical infotainment features). Driver Assistance Driver Assistance Features: N/A (Focus on rider control and mechanical performance). Connectivity Connectivity Features: N/A Maintenance Service Intervals Oil Change Interval: Refer to manual for specific hours or mileage, typically every 10-20 hours of hard riding. Air Filter Cleaning: Frequent cleaning and oiling required, especially in dusty conditions. Valve Clearance Check: Refer to manual, typically every 20-30 hours of riding. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., SAE 10W-40) and API service classification (e.g., SG or higher), usually motorcycle-specific. Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix...
KTM SX-F owners with basic mechanical skills, independent repair shops, and professional KTM dealerships.
Vehicle Segment:
Competition Motocross Motorcycle.
Competitive Analysis
Manual Competitiveness:
Provides the same information as official KTM dealer service manuals, offering significant cost savings for DIY repairs and informed decision-making for owners.
Key Features
Feature Highlight 1:
Step-by-step instructions with diagrams and illustrations for clear guidance.
Feature Highlight 2:
Includes detailed wiring schematics for electrical system diagnostics.
Feature Highlight 3:
Vehicle-specific information, not generic repair advice.
Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, troubleshooting, and maintenance for KTM 450 SX-F and 505 SX-F 2007 models.