The 2012 690 Enduro R is a potent dual-sport motorcycle engineered for riders seeking exceptional off-road capability combined with street-legal functionality. Building on a rich off-road racing heritage, this model is celebrated for its lightweight design, agile handling, and powerful single-cylinder engine, making it a top choice for adventure touring and serious dual-sport enthusiasts. Its high-performance nature is further enhanced by advanced WP suspension and premium components, solidifying its reputation as a capable and exciting machine in its class. This comprehensive service and repair manual provides detailed guidance for maintaining and servicing the 2012 690 Enduro R. It covers a wide array of systems, including engine mechanicals, fuel and ignition systems, transmission, drivetrain, suspension, steering, brakes, and the electrical system. The manual offers step-by-step procedures for routine maintenance, component rebuilds, and troubleshooting common issues, along with essential technical specifications and torque values. This resource is designed to empower owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2012 Codes Vin Prefix: VBK 👋 Introduction Market Position Category: Dual-sport / Adventure Motorcycle Target Audience: Riders seeking a capable off-road motorcycle with street-legal capabilities, adventure tourers, and serious dual-sport enthusiasts. Competitive Analysis Competitors: BMW G 650 GS Sertão, Kawasaki KLR650, Honda XR650L, Yamaha WR250R (smaller displacement but similar intent). Key Features Design Philosophy: Lightweight, high-performance, off-road biased dual-sport motorcycle, emphasizing agility and power. Unique Selling Points: Potent single-cylinder engine, advanced WP suspension, high-quality components, and KTM's off-road racing pedigree. 📋 Manual Details Coverage Areas Covered Regions: Global (primarily Europe and North America, reflecting KTM's core markets) Page Count Total Pages: Estimated 300-400 pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Primary Language: English Format Delivery Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagrams and procedures for disassembly, inspection, and reassembly of engine components including cylinder head, pistons, crankshaft, connecting rods, valves, camshafts, oil pump, and cooling system. Fuel System: In-depth coverage of fuel injection system, fuel pump, injectors, throttle body, fuel filter replacement, and diagnostic procedures. Ignition System: Information on ignition coils, spark plugs, ECU (Engine Control Unit) mapping, and timing. Transmission Drivetrain: Covers gearbox disassembly, clutch operation and replacement, chain and sprocket maintenance, and final drive. Suspension Steering: Front fork disassembly, seal replacement, oil levels and type, rear shock absorber maintenance, and steering head bearing adjustments. Brakes: Front and rear brake system maintenance, including caliper service, pad replacement, brake fluid bleeding and replacement, master cylinder inspection, and ABS system (if applicable). Electrical System: Wiring diagrams, component testing (starter motor, alternator, battery), lighting systems, instrumentation, and diagnostic procedures for common electrical faults. Chassis Frame: Frame inspection, swingarm maintenance, subframe checks, and wheel bearing replacement. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain adjustment, spark plug replacement, valve clearance checks, brake fluid flush, coolant flush. Troubleshooting: Diagnostic trees and flowcharts for identifying and resolving common performance issues, starting problems, electrical faults, and fuel system anomalies. Component Rebuild: Detailed step-by-step instructions for complete engine rebuilds, gearbox overhauls, and suspension unit refurbishment. Technical Specifications: Torque specifications for all fasteners, fluid capacities, clearances, electrical resistance values, and performance data. Technical Depth Depth Level: Comprehensive; suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic checks to full engine and chassis overhauls. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and legible diagrams. Optimized for printing. Print Quality Scalability: Printable at home or at a print shop. Individual pages or the entire document can be printed. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled, DOHC Displacement: 652.7 cc (39.84 cu in) Bore X Stroke: 102 mm x 80 mm (4.02 x 3.15 in) Compression Ratio: 12.3:1 Performance Horsepower: Approx. 60 hp (45 kW) at 7,500 rpm Torque: Approx. 60 Nm (44 lb-ft) at 5,750 rpm Fuel System Fuel Delivery: Electronic fuel injection (Keihin EMS) Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Lubrication Oil Type: Fully synthetic motorcycle oil, SAE 10W-50 or SAE 15W-50 (refer to manual for specific KTM recommendations, e.g., Motorex Power Synt 4T) Oil Capacity: Approx. 1.7 liters (1.8 US qt) without filter change; 1.9 liters (2.0 US qt) with filter change Cooling System Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors. Mix ratio 50/50 with distilled water. 🔧 Transmission Standard Gearbox: 6-speed, claw-shifted Optional Clutch Type: Wet multi-disc clutch, hydraulically operated (APTC slipper clutch) Features Final Drive: X-ring chain 520 Transmission Oil Type: Refer to manual for specific specifications (often SAE 75W or SAE 80W gear oil) 📐 Dimensions Exterior Seat Height: Approx. 900 mm (35.4 in) Ground Clearance: Approx. 285 mm (11.2 in) Wheelbase: Approx. 1,505 mm (59.25 in) Cargo...