🏷️ Basic Information Identification Make: KYMCO Model: Mxer Model Variant: 125, 150 Product Type: Service Repair Manual Codes Product Name Code: 2002-2005 KYMCO Mxer 125 & Mxer 150 ATV Service Repair Manual 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Independent Repair Shops, Owners seeking to maintain and repair their KYMCO Mxer ATVs Competitive Analysis Value Proposition: Provides comprehensive, dealer-level repair information at a fraction of the cost of dealership services or physical manuals. Instant download eliminates shipping delays and costs. Key Features Manual Features: Highly Detailed, Complete Workshop Coverage, Searchable PDF, Bookmarks, Index, Printable Pages 📋 Manual Details Coverage Areas Applicable Models: KYMCO Mxer 125, KYMCO Mxer 150 Applicable Years: 2002, 2003, 2004, 2005 Model Types: On Road, Off Road Page Count Total Pages: 213 Manual Type Type: Official Full Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Lubrication System, Fuel System, Engine Removal/Installation, Cylinder Head/Cylinder/Piston, Crankcase/Crankshaft, A.C. Generator, Ignition System, Starting System, Battery/Charging System Drivetrain Systems: Kick Starter/Drive Pulley/Clutch/Driven Pulley, Final Reduction/Transmission System, Drive Shaft Chassis Systems: Frame Covers/Exhaust Muffler, Front Wheel/Front Brake/Front Suspension/Steering System, Rear Wheel/Swing Arm/Hydraulic Brake, Plastics, Fenders, Body Electrical Systems: Lights/Switches, Battery/Charging System, A.C. Generator, Ignition System, Starting System, Rectifier, Coil, Magneto, Regulator Fuel Delivery Details: Carburetor specifications, adjustments, cleaning, jetting (pilot jet, slow jet, main jet, mixture screw), fuel pump (if applicable). Suspension Details: Front suspension (forks, triple trees), Rear suspension (swing arm, struts/shocks). Procedures Included Maintenance: Inspection/Adjustment, Lubrication, Fluid Changes, Valve Clearance Adjustment, Carburetor Adjustment, Idle Speed Adjustment, Coolant Change Repair Rebuild: Complete Tear Down and Rebuild, Engine Overhaul, Transmission Rebuild, Brake System Overhaul, Suspension Overhaul, Steering System Repair Troubleshooting: Diagnostic Procedures, Error Code Identification, Problem Solving, Troubleshooting Guides for Electrical and Mechanical Issues Installation: Component Installation Procedures (e.g., Engine, Transmission, Suspension Components) Technical Depth Depth: Comprehensive, Dealer-Level Repair and Maintenance Features: Pictures, Part Diagrams, Torque Specs, Schematics, Troubleshooting Charts, Reference Data Component Diagrams: Detailed part diagrams included for most assemblies. Torque Specifications: Precise torque values provided for critical fasteners and components. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Searchability: Searchable Text Organization: Bookmarks, Index Print Quality Printability: Printable without any restriction Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four Stroke Performance Displacement: 125cc, 150cc (Model Dependent) Fuel System Fuel Delivery: Carburetor (implied by 'carboretor', 'carb', 'pilot jet', 'slow jet', 'main jet', 'mixture screw' tags), potentially Fuel Injection for later models not explicitly excluded. Engine Systems Cooling System: Air-cooled (common for this engine size, though not explicitly stated) Ignition Type: CDI (Capacitor Discharge Ignition) likely, supported by 'magneto' and 'stator' tags Cylinder Head Details: Cylinder head removal, inspection, valve installation, valve guides, valve seats, camshaft installation. Piston And Cylinder: Piston removal/installation, cylinder bore, piston size, oversize pistons. Crankshaft And Conrod: Crankshaft removal/installation, connecting rod (conrod) inspection and replacement. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission implied by 'drive pulley', 'driven pulley', 'clutch' tags for ATVs) Features Gear Reduction: Includes Final Reduction System details Transmission Details Pulley System: Drive pulley, driven pulley, clutch operation and maintenance. 📐 Dimensions Exterior Width: Specific width not provided, but 'width' tag suggests it's covered in the manual Weights Dry Weight: Specific weight not provided, but 'weight' tag suggests it's covered in the manual 🛡️ Safety Features Active Features Braking System: Front and Rear Hydraulic Brakes, Front Wheel Brake Passive Features Body Structure: Frame Covers, Plastics, Fenders 💡 Technology Features Infotainment Infotainment System: Not applicable to this ATV model. Driver Assistance Driver Assistance Features: Not applicable to this ATV model. Connectivity Connectivity Options: Not applicable to this ATV model. Electrical Components Lighting: Headlights, Taillights, Indicators (covered under Lights/Switches). 🔧 Maintenance Service Intervals General Maintenance: Comprehensive schedule covered in 'INSPECTION/ADJUSTMENT' and 'LUBRICATION SYSTEM' sections. Carburetor Maintenance: Regular cleaning and adjustment intervals are crucial for optimal performance. Brake Maintenance: Regular inspection and replacement of brake pads and fluid. Fluid Specifications Engine Oil: Specific oil type and capacity covered in 'LUBRICATION SYSTEM' and 'GENERAL INFORMATION' sections (e.g., 'which engine oil' tag). Coolant: Information on coolant type and change procedures likely included ('change coolant' tag). Brake Fluid: Likely covered under hydraulic brake system maintenance. Known Issues Common Wear Items: Brake pads, tires, drive belts (CVT), spark plugs, air filter (covered by comprehensive system repair). Troubleshooting Diagnostic Areas: No Spark, Carburetor Problems, Ignition System Faults, Starting System Issues, Electrical Malfunctions. 📚 Vehicle History Brand Heritage Manufacturer: KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for scooters, motorcycles, and ATVs. Model Evolution Product Line: The Mxer series represents KYMCO's offering in the sport/utility ATV segment, with engine displacements tailored for different user needs. Production Manufacturing Period: Models covered are from the 2002-2005...