🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Year: 1989 Product Name: Lancia Delta Integrale 1989 Repair Service Manual 👋 Introduction Market Position Vehicle Class: Rally homologation special, compact performance car Competitive Analysis: Competed against performance variants of the Ford Escort, Opel Kadett, and Peugeot 205 in rally circuits and the enthusiast market. Key Features Rally Heritage: Developed for Group A rally homologation, leading to exceptional performance and durability. All Wheel Drive: Iconic permanent all-wheel-drive system for superior traction and handling. Turbocharged Engine: Powerful turbocharged four-cylinder engine delivering exhilarating performance. Manual Value Proposition Professional Guidance: Designed for professional technicians, ensuring accuracy and completeness for complex repairs. Diy Accessibility: Provides adequate data for experienced DIY mechanics with basic mechanical and electrical knowledge. Knowledge Transfer: Aims to transfer factory-trained technician knowledge to the owner for informed maintenance and repair decisions. 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Manual Scope: Comprehensive factory-level repair and maintenance Target Audience: Professional technicians and knowledgeable DIY mechanics Page Count Page Count: Not specified in provided information, but implied to be comprehensive Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, inspection, and repair procedures Engine Management: Fuel injection system, ignition system, emissions control system diagnosis and repair Transmission: Manual gearbox disassembly, assembly, inspection, and repair Drivetrain: Front and rear differentials, transfer case, driveshafts, CV joints Suspension: Front and rear suspension components, alignment, shock absorbers, springs Brakes: Brake system diagnosis, repair, hydraulic components, ABS (if applicable) Steering: Steering system diagnosis, power steering, steering rack and linkage Electrical System: Wiring diagrams, component testing, starter, alternator, battery, lighting Bodywork: Body panel removal and installation, interior trim, glass replacement HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacements Disassembly: Detailed step-by-step instructions for component removal Assembly: Detailed step-by-step instructions for component reinstallation Cleaning: Procedures for cleaning and preparing components for reassembly Troubleshooting: Diagnostic charts and procedures for identifying and resolving common problems Repair: Comprehensive repair instructions for all major vehicle systems Technical Specifications: Critical torque values, clearances, fluid capacities, and tolerances Technical Depth Depth Of Coverage: Factory-level detail suitable for advanced diagnostics and complete overhauls Illustrations Diagrams And Images: Includes illustrations, pictures, and diagrams to guide repairs 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: Various, commonly based on Fiat's Lampredi twin-cam design Engine Type: Inline-4, turbocharged, 16-valve DOHC Displacement: 1995 cc (2.0 Liters) Performance Horsepower: Approx. 185-210 hp (depending on specific Integrale model and market) Torque: Approx. 294-304 Nm (217-224 lb-ft) Fuel System Fuel Delivery: Bosch L-Jetronic or similar multi-point fuel injection Fuel Type: Unleaded gasoline (Octane rating as specified by manufacturer) Cooling System Coolant Type: Ethylene glycol-based coolant (specific Lancia or equivalent) Lubrication Engine Oil Capacity: Approximately 4.5 - 5.0 Liters (check manual for exact specification) Engine Oil Viscosity: Refer to manual; typically 10W-40 or 10W-50 (synthetic recommended for performance) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Optional Optional Transmission: N/A (Manual transmission was standard) Features Drive System: Permanent All-Wheel Drive (AWD) with a viscous coupling center differential and Torsen rear differential (on later Evoluzione models). Fluid Specifications Gearbox Oil Type: Refer to manual for specific GL-4 or GL-5 gear oil specifications 📐 Dimensions Exterior Length: Approximately 3990 mm Width: Approximately 1700 mm Height: Approximately 1360 mm Weights Curb Weight: Approximately 1250 - 1300 kg Wheelbase: Approximately 2450 mm 🛡️ Safety Features Ratings Crash Safety: Safety standards of the era, designed with homologation for motorsport in mind; detailed ratings may not be readily available in modern formats. Active Features Braking System: Performance-oriented disc brakes on all wheels (front ventilated), potentially with ABS on later models or specific trims. Passive Features Seatbelts: Three-point seatbelts Chassis Construction: Reinforced safety cage structure, typical for rally-bred vehicles. 💡 Technology Features Infotainment Audio System: Typically a basic factory radio with cassette player; upgrades are common. Driver Assistance ABS: Optional on some early models, standard on later variants. Connectivity Connectivity Features: Limited by era; no modern Bluetooth or USB connectivity as standard. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 7,500 - 10,000 km or annually (whichever comes first). Timing Belt Replacement: Refer to manual; critical maintenance item, typically every 60,000 - 100,000 km or as per manual recommendations. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 brake fluid (refer to manual for precise specification) Coolant Capacity: Approximately 7.0 - 8.0 Liters (refer to manual for exact capacity) Power Steering Fluid: Refer...
Detailed step-by-step instructions for component removal
Assembly:
Detailed step-by-step instructions for component reinstallation
Cleaning:
Procedures for cleaning and preparing components for reassembly
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common problems
Repair:
Comprehensive repair instructions for all major vehicle systems
Technical Specifications:
Critical torque values, clearances, fluid capacities, and tolerances
Technical Depth
Depth Of Coverage:
Factory-level detail suitable for advanced diagnostics and complete overhauls
Illustrations
Diagrams And Images:
Includes illustrations, pictures, and diagrams to guide repairs
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Various, commonly based on Fiat's Lampredi twin-cam design
Engine Type:
Inline-4, turbocharged, 16-valve DOHC
Displacement:
1995 cc (2.0 Liters)
Performance
Horsepower:
Approx. 185-210 hp (depending on specific Integrale model and market)
Torque:
Approx. 294-304 Nm (217-224 lb-ft)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or similar multi-point fuel injection
Fuel Type:
Unleaded gasoline (Octane rating as specified by manufacturer)
Cooling System
Coolant Type:
Ethylene glycol-based coolant (specific Lancia or equivalent)
Lubrication
Engine Oil Capacity:
Approximately 4.5 - 5.0 Liters (check manual for exact specification)
Engine Oil Viscosity:
Refer to manual; typically 10W-40 or 10W-50 (synthetic recommended for performance)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Optional Transmission:
N/A (Manual transmission was standard)
Features
Drive System:
Permanent All-Wheel Drive (AWD) with a viscous coupling center differential and Torsen rear differential (on later Evoluzione models).
Fluid Specifications
Gearbox Oil Type:
Refer to manual for specific GL-4 or GL-5 gear oil specifications
📐 Dimensions
Exterior
Length:
Approximately 3990 mm
Width:
Approximately 1700 mm
Height:
Approximately 1360 mm
Weights
Curb Weight:
Approximately 1250 - 1300 kg
Wheelbase:
Approximately 2450 mm
🛡️ Safety Features
Ratings
Crash Safety:
Safety standards of the era, designed with homologation for motorsport in mind; detailed ratings may not be readily available in modern formats.
Active Features
Braking System:
Performance-oriented disc brakes on all wheels (front ventilated), potentially with ABS on later models or specific trims.
Passive Features
Seatbelts:
Three-point seatbelts
Chassis Construction:
Reinforced safety cage structure, typical for rally-bred vehicles.
💡 Technology Features
Infotainment
Audio System:
Typically a basic factory radio with cassette player; upgrades are common.
Driver Assistance
ABS:
Optional on some early models, standard on later variants.
Connectivity
Connectivity Features:
Limited by era; no modern Bluetooth or USB connectivity as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 7,500 - 10,000 km or annually (whichever comes first).
Timing Belt Replacement:
Refer to manual; critical maintenance item, typically every 60,000 - 100,000 km or as per manual recommendations.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for precise specification)
Coolant Capacity:
Approximately 7.0 - 8.0 Liters (refer to manual for exact capacity)
Power Steering Fluid:
Refer to manual; often Dexron II or equivalent automatic transmission fluid
Known Issues
Rust And Corrosion:
A common issue for vehicles of this era, particularly in areas exposed to salt. Check wheel arches, sills, and chassis components.
Turbocharger Wear:
Can experience wear over time; regular oil changes and proper warm-up/cool-down procedures are crucial.
Suspension Bushings:
Rubber suspension components can degrade, leading to play and affecting handling.
Gearbox Synchromesh:
Synchromesh rings can wear, potentially causing notchy gear changes.
Electronics:
As with many cars from the late 80s/early 90s, electrical gremlins can appear; proper diagnostic tools and knowledge are essential.
📚 Vehicle History
Brand Heritage
Lancia Legacy:
Lancia has a long and successful history in motorsport, particularly in rallying, with the Delta Integrale being a pinnacle achievement.
Model Evolution
Delta Lineage:
The Integrale was an evolution of the Lancia Delta, specifically designed to meet Group A rally regulations.
Integrale Variants:
The 1989 model is part of the initial Delta HF 4WD series, preceding the more powerful and aerodynamically refined Evoluzione models.
Production
Production Period:
The Lancia Delta Integrale series was produced from 1987 through 1994.
Rally Dominance:
The Delta Integrale (in its various forms) dominated the World Rally Championship, winning the manufacturers' title six consecutive times from 1987 to 1992.
🏆 Awards & Recognition
Recognitions
Rally Championships:
Six consecutive World Rally Championship Manufacturers' titles (1987-1992) solidify its legendary status.