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LANCIA DELTA INTEGRALE Service Repair Manual 86-93

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Production Years Covered: 1986-1993 Codes Chassis Codes: Type 831AB0 👋 Introduction Market Position Positioning: Performance rally homologation special, iconic hot hatch Competitive Analysis Key Competitors: Ford Sierra RS Cosworth, Audi Quattro, Peugeot 205 T16 Key Features Defining Attributes: All-wheel drive, turbocharged engine, rally pedigree Significance: Dominant force in Group A rallying 📋 Manual Details Coverage Areas Primary Markets: Europe Language: English Page Count Estimated Pages: Hundreds (specific count not provided but implies comprehensive) Manual Type Type: Service and Repair Manual Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Yes, including maintenance, troubleshooting, and overhaul Transmission: Yes, for both manual and potentially AWD system Suspension: Yes, including components and adjustments Brakes: Yes, hydraulic and mechanical components Electrical System: Yes, including wiring diagrams and component testing Fuel System: Yes, including injection and fuel delivery Cooling System: Yes, including radiator and thermostat Exhaust System: Yes, including catalytic converter and mufflers Body And Chassis: Yes, including repair and restoration aspects Interior Trim: Yes, likely includes removal and installation procedures Procedures Included Preventive Maintenance: Yes, detailed schedules and procedures Troubleshooting: Yes, diagnostic flowcharts and common fault resolutions Component Rebuild: Yes, for major mechanical and electrical assemblies Adjustment Procedures: Yes, for engine, brakes, and suspension Special Tool Requirements: Yes, likely specifies required tools for specific tasks Torque Specifications: Yes, crucial for engine and chassis assembly Technical Depth Depth: Comprehensive, covering repair, rebuild, and restoration Diagnostic Capability: High, expected to include diagnostic charts and procedures Rebuild Detail: Extensive, suitable for complete engine and gearbox overhauls 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely searchable text within the PDF Print Quality Digital Quality: High-resolution scans, suitable for clear viewing and printing Binding Type Binding: N/A (PDF format) Paper Type Paper Type: N/A (PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 1.8 16v Turbo (various iterations) Engine Type: Inline-4, turbocharged, intercooled Displacement: 1759 cc (1.8 Liters) Performance Horsepower Range: 190-215 PS (depending on specific model/variant) Torque Range: 260-290 Nm (depending on specific model/variant) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection Fuel Type: Unleaded Gasoline (RON 98 recommended) Ignition System Ignition Type: Electronic ignition 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Optional Gearboxes: N/A (Manual was standard for performance variants) Features Drivetrain: Permanent All-Wheel Drive (4WD) with Viscous Coupling Center Differential and Torsen Rear Differential (on Evoluzione) Gear Ratios: Specific ratios covered in manual Fluid Requirements Transmission Fluid: GL-5 75W-90 Synthetic Gear Oil (typical specification, refer to manual for exact) 📐 Dimensions Exterior Length: Approx. 4030 mm (standard) / 4040 mm (Evoluzione) Width: Approx. 1700 mm (standard) / 1770 mm (Evoluzione) Height: Approx. 1420 mm (standard) / 1440 mm (Evoluzione) Weights Curb Weight: Approx. 1200-1300 kg Gross Vehicle Weight: Not typically specified in consumer manuals, but covered for service Cargo Cargo Volume: Limited, typical for a hot hatch, specific litres covered in manual 🛡️ Safety Features Ratings Crash Test Data: Limited public data for this era, manual focuses on mechanical safety Active Features Braking System: Front ventilated discs, rear discs. ABS typically standard on later models (e.g., Evoluzione) Traction Control: N/A (AWD system provides traction) Passive Features Seatbelts: 3-point inertia reel seatbelts Airbags: Not standard on early models, potentially driver airbag on later versions Chassis Safety: Reinforced body structure for rally homologation 💡 Technology Features Infotainment Infotainment System: Basic analog gauges, radio/cassette player Driver Assistance Driver Assistance Systems: ABS (on later models), AWD traction Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 km or 12 months (refer to manual for specifics) Timing Belt Interval: Around 60,000 km or 5 years (critical component, manual will specify) Fluid Specifications Engine Oil Spec: Fully Synthetic 10W-40 or 5W-40 (check manual for exact ACEA/API rating) Coolant Spec: Ethylene Glycol based coolant, 50/50 mix with distilled water Brake Fluid Spec: DOT 4 Known Issues Rust Susceptibility: Significant concern, especially in wheel arches, sills, and floor pans Turbocharger Longevity: Requires diligent maintenance, oil changes, and proper warm-up/cool-down procedures Engine Gasket Leaks: Valve cover and oil pan gaskets can be prone to leaks Gearbox Synchromesh: Can wear over time, particularly on the 2nd gear Suspension Bushings: Wear out and affect handling, especially on high-mileage examples Electrical Gremlins: Aged wiring and connectors can lead to intermittent faults 📚 Vehicle History Brand Heritage Brand Focus: Performance and rally-focused vehicles Model Evolution Predecessors: Lancia Delta (standard hatchback) Key Variants: Delta HF 4WD, Delta HF Integrale 8v, Delta HF Integrale 16v, Delta HF Integrale Evoluzione I & II Production Manufacturing Location: Italy Rally Success: Six consecutive World Rally Championship (WRC) Constructors' titles (1987-1992) 🏆 Awards & Recognition Recognitions Motorsport Titles: 6x World Rally Championship (WRC) Manufacturers' Titles, 4x WRC Drivers' Titles Ratings Critical Acclaim: Widely regarded as one of the greatest rally cars and hot hatches...
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LANCIA DELTA INTEGRALE Service Repair Manual 86-93
🏷️ Basic Information
Identification
Make:
Lancia
Model:
Delta Integrale
Production Years Covered:
1986-1993
Codes
Chassis Codes:
Type 831AB0
👋 Introduction
Market Position
Positioning:
Performance rally homologation special, iconic hot hatch
Competitive Analysis
Key Competitors:
Ford Sierra RS Cosworth, Audi Quattro, Peugeot 205 T16
Key Features
Defining Attributes:
All-wheel drive, turbocharged engine, rally pedigree
Significance:
Dominant force in Group A rallying
📋 Manual Details
Coverage Areas
Primary Markets:
Europe
Language:
English
Page Count
Estimated Pages:
Hundreds (specific count not provided but implies comprehensive)
Manual Type
Type:
Service and Repair Manual
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Yes, including maintenance, troubleshooting, and overhaul
Transmission:
Yes, for both manual and potentially AWD system
Suspension:
Yes, including components and adjustments
Brakes:
Yes, hydraulic and mechanical components
Electrical System:
Yes, including wiring diagrams and component testing
Fuel System:
Yes, including injection and fuel delivery
Cooling System:
Yes, including radiator and thermostat
Exhaust System:
Yes, including catalytic converter and mufflers
Body And Chassis:
Yes, including repair and restoration aspects
Interior Trim:
Yes, likely includes removal and installation procedures
Procedures Included
Preventive Maintenance:
Yes, detailed schedules and procedures
Troubleshooting:
Yes, diagnostic flowcharts and common fault resolutions
Component Rebuild:
Yes, for major mechanical and electrical assemblies
Adjustment Procedures:
Yes, for engine, brakes, and suspension
Special Tool Requirements:
Yes, likely specifies required tools for specific tasks
Torque Specifications:
Yes, crucial for engine and chassis assembly
Technical Depth
Depth:
Comprehensive, covering repair, rebuild, and restoration
Diagnostic Capability:
High, expected to include diagnostic charts and procedures
Rebuild Detail:
Extensive, suitable for complete engine and gearbox overhauls
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely searchable text within the PDF
Print Quality
Digital Quality:
High-resolution scans, suitable for clear viewing and printing
Binding Type
Binding:
N/A (PDF format)
Paper Type
Paper Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1.8 16v Turbo (various iterations)
Engine Type:
Inline-4, turbocharged, intercooled
Displacement:
1759 cc (1.8 Liters)
Performance
Horsepower Range:
190-215 PS (depending on specific model/variant)
Torque Range:
260-290 Nm (depending on specific model/variant)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded Gasoline (RON 98 recommended)
Ignition System
Ignition Type:
Electronic ignition
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle
Optional
Optional Gearboxes:
N/A (Manual was standard for performance variants)
Features
Drivetrain:
Permanent All-Wheel Drive (4WD) with Viscous Coupling Center Differential and Torsen Rear Differential (on Evoluzione)
Gear Ratios:
Specific ratios covered in manual
Fluid Requirements
Transmission Fluid:
GL-5 75W-90 Synthetic Gear Oil (typical specification, refer to manual for exact)
📐 Dimensions
Exterior
Length:
Approx. 4030 mm (standard) / 4040 mm (Evoluzione)
Width:
Approx. 1700 mm (standard) / 1770 mm (Evoluzione)
Height:
Approx. 1420 mm (standard) / 1440 mm (Evoluzione)
Weights
Curb Weight:
Approx. 1200-1300 kg
Gross Vehicle Weight:
Not typically specified in consumer manuals, but covered for service
Cargo
Cargo Volume:
Limited, typical for a hot hatch, specific litres covered in manual
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data for this era, manual focuses on mechanical safety
Active Features
Braking System:
Front ventilated discs, rear discs. ABS typically standard on later models (e.g., Evoluzione)
Traction Control:
N/A (AWD system provides traction)
Passive Features
Seatbelts:
3-point inertia reel seatbelts
Airbags:
Not standard on early models, potentially driver airbag on later versions
Chassis Safety:
Reinforced body structure for rally homologation
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges, radio/cassette player
Driver Assistance
Driver Assistance Systems:
ABS (on later models), AWD traction
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 km or 12 months (refer to manual for specifics)
Timing Belt Interval:
Around 60,000 km or 5 years (critical component, manual will specify)
Fluid Specifications
Engine Oil Spec:
Fully Synthetic 10W-40 or 5W-40 (check manual for exact ACEA/API rating)
Coolant Spec:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Spec:
DOT 4
Known Issues
Rust Susceptibility:
Significant concern, especially in wheel arches, sills, and floor pans
Turbocharger Longevity:
Requires diligent maintenance, oil changes, and proper warm-up/cool-down procedures
Engine Gasket Leaks:
Valve cover and oil pan gaskets can be prone to leaks
Gearbox Synchromesh:
Can wear over time, particularly on the 2nd gear
Suspension Bushings:
Wear out and affect handling, especially on high-mileage examples
Electrical Gremlins:
Aged wiring and connectors can lead to intermittent faults
📚 Vehicle History
Brand Heritage
Brand Focus:
Performance and rally-focused vehicles
Model Evolution
Predecessors:
Lancia Delta (standard hatchback)
Key Variants:
Delta HF 4WD, Delta HF Integrale 8v, Delta HF Integrale 16v, Delta HF Integrale Evoluzione I & II
Production
Manufacturing Location:
Italy
Rally Success:
Six consecutive World Rally Championship (WRC) Constructors' titles (1987-1992)
🏆 Awards & Recognition
Recognitions
Motorsport Titles:
6x World Rally Championship (WRC) Manufacturers' Titles, 4x WRC Drivers' Titles
Ratings
Critical Acclaim:
Widely regarded as one of the greatest rally cars and hot hatches of all time
Certifications
Homologation Status:
Group A rally homologation vehicle
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