Lancia Delta Integrale 1986-1993 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Product Name: Lancia Delta Integrale 1986-1993 Workshop Service Repair Manual Codes Chassis Code Range: HF 831 AB0.000 (initial), 831 AB0.000 (EVO), 831 AB0.000 (EVO II) Engine Code Range: 831 B5.000 (1.6L Turbo), 831 D5.000 (2.0L Turbo) 👋 Introduction Market Position Segment: Performance Compact / Rally Homologation Special Competitive Analysis Key Competitors Era: Ford Sierra RS Cosworth, Audi Quattro, Peugeot 205 T16, Mitsubishi Lancer Evolution, Subaru Impreza WRX Key Features Performance Focus: Legendary rally car, known for its advanced all-wheel-drive system and turbocharged engine performance. Manual Value Proposition: Cost-effective solution for maintaining peak performance and reliability of a specialized vehicle. 📋 Manual Details Coverage Areas Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 Model Variants Covered: Delta HF Turbo, Delta HF 4WD, Delta Integrale 8v, Delta Integrale 16v, Delta Integrale Evoluzione (Evo), Delta Integrale Evoluzione II (Evo II) Page Count Estimated Page Count: Extensive (Specific page count not provided, but implied to be comprehensive) Manual Type Type: Workshop Service Repair Manual / Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Electrical: Yes Emission Control: Yes Fuel System: Yes Suspension System: Yes Clutch System: Yes Manual Transaxle: Yes Automatic Transaxle: Yes (Likely covers any automatic variants if applicable, though Integrale is primarily manual) Driveshaft And Axles: Yes Steering System: Yes Brake System: Yes Body Interior Exterior: Yes Body Electrical System: Yes Restraint System: Yes Procedures Included Maintenance: Yes (Detailed substeps, notes, cautions, warnings) Troubleshooting: Yes (Combined with electrical service) Repair: Yes (Step-by-step instructions, detailed illustrations) Diagnostics: Yes (Especially for electrical systems) Technical Depth Depth: Comprehensive, covering do-it-yourselfer to experienced mechanic Illustrations: Detailed illustrations, diagrams, and photos Wiring Schematics: Yes, detailed wiring diagrams for electrical system diagnostics 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital) Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged, intercooled Displacement 8V: 1995 cc (2.0 L) Displacement 16V: 1995 cc (2.0 L) Displacement Evo Ii: 1995 cc (2.0 L) Performance Horsepower Hf Turbo: 165 PS (163 bhp; 121 kW) Horsepower Integrale 8V: 185 PS (182 bhp; 136 kW) Horsepower Integrale 16V: 205 PS (202 bhp; 151 kW) Horsepower Evo: 205 PS (202 bhp; 151 kW) Horsepower Evo Ii: 215 PS (212 bhp; 158 kW) Torque Integrale 16V: 290 Nm (214 lb-ft) at 3500 rpm Fuel System Fuel Delivery: Bosch LE-Jetronic (8v), Bosch Motronic (16v and later) 🔧 Transmission Standard Type: 5-speed Manual Transaxle (All-wheel drive) Optional Type: N/A (Primarily Manual) Features AWD System: Ferguson-derived permanent 4WD with central viscous coupling and Torsen rear differential (later models also featured a Torsen center diff). 📐 Dimensions Exterior Length: Approx. 4010-4040 mm (157.9-159.1 in) depending on variant Width: Approx. 1700-1750 mm (66.9-68.9 in) depending on variant Height: Approx. 1370-1400 mm (53.9-55.1 in) depending on variant Weights Curb Weight: Approx. 1200-1300 kg (2646-2866 lbs) depending on variant 🛡️ Safety Features Ratings NHTSA Rating: Not officially rated by NHTSA due to era of production. Passive Features Seat Belts: Three-point seatbelts Body Structure: Reinforced safety cage for rally homologation requirements. 💡 Technology Features Infotainment Head Unit: Basic AM/FM radio with cassette player (original fitment). Upgrades common. Driver Assistance ABS: Available on later models and as an option on some earlier variants. Connectivity Original Features: Limited by era; no modern connectivity features. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 km (3,000-4,500 miles) or 6-12 months, depending on driving conditions. Oil Specifications Engine Oil Type: API SG/SH or ACEA A2/A3, SAE 10W-40 or 15W-50 (check manual for specific temperature ranges). Engine Oil Capacity: Approx. 4.5 - 5.0 liters (with filter) - Verify with manual. Transmission Fluid Type: GL-5 SAE 75W-90 or 80W-90 hypoid gear oil (for manual gearbox). Fluid Specifications Coolant Type: Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Known Issues Rust Corrosion: Common in older Italian cars, particularly around wheel arches, sills, and strut towers. Thorough inspection is crucial. Turbocharger Reliability: Requires proper maintenance, including regular oil changes and allowing the turbo to cool down after spirited driving. Suspension Wear: Bushings and components can wear over time due to the performance nature of the vehicle. Electrical Gremlins: As with many cars of this era, minor electrical issues can arise. The manual's wiring diagrams are invaluable. 📚 Vehicle History Brand Heritage Rally Legacy: Lancia has a storied history in motorsport, particularly in rallying, with the Delta Integrale being a six-time World Rally Championship (WRC) constructor's champion. Model Evolution Delta Genesis: Evolved from the standard Lancia Delta hatchback to meet Group A rally regulations. Integrale Development: The 'Integrale' designation signifies...
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Known Issues
Rust Corrosion:
Common in older Italian cars, particularly around wheel arches, sills, and strut towers. Thorough inspection is crucial.
Turbocharger Reliability:
Requires proper maintenance, including regular oil changes and allowing the turbo to cool down after spirited driving.
Suspension Wear:
Bushings and components can wear over time due to the performance nature of the vehicle.
Electrical Gremlins:
As with many cars of this era, minor electrical issues can arise. The manual's wiring diagrams are invaluable.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Lancia has a storied history in motorsport, particularly in rallying, with the Delta Integrale being a six-time World Rally Championship (WRC) constructor's champion.
Model Evolution
Delta Genesis:
Evolved from the standard Lancia Delta hatchback to meet Group A rally regulations.
Integrale Development:
The 'Integrale' designation signifies the integration of the 4WD system into the Delta platform, leading to significantly improved performance and handling.
Production
Manufacturing Location:
Turin, Italy
Production Years Integrale:
1987-1994 (Integrale 8v, 16v, Evo, Evo II)
🏆 Awards & Recognition
Recognitions
Wrc Titles:
Lancia Delta Integrale is a six-time World Rally Championship (WRC) Constructors' Champion (1987-1992).