🏷️ Basic Information Identification Make: Land Rover Model: Discovery Series 2 Model Variant: TD5, Rover V8 (4.0L and 4.6L) Generation: Series 2 (L318) Codes Chassis Code: L318 👋 Introduction Market Position Segment: Premium Mid-size SUV Target Audience: Enthusiasts, DIY mechanics, professional workshops seeking comprehensive repair information Competitive Analysis Key Competitors: Toyota Land Cruiser, Jeep Grand Cherokee, Mercedes-Benz M-Class, BMW X5 Key Features Vehicle Attributes: Robust off-road capability, luxurious interior for its time, strong V8 engines, capable diesel option Manual Value Proposition: Empowers owners to perform complex repairs and maintenance, saving costs and ensuring longevity of the vehicle. 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Engine Coverage: 2.5L TD5 (Diesel), 4.0L Rover V8 (Petrol), 4.6L Rover V8 (Petrol) Market Coverage: Global (indicated by English language and broad applicability) Page Count Estimated Pages: Varies, potentially up to 5GB (implies a very comprehensive manual) Manual Type Type: Workshop Service Repair Manual Authenticity: Original Manufacturer Documentation / Factory Manual Language Language: English Format Format: PDF (downloadable, zippable) Delivery Method: Instant Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine (TD5 Diesel, Rover V8 petrol), Fuel System, Exhaust System, Cooling System, Ignition System, Engine Management Systems (ECU, sensors), Transmission (Automatic and Manual), Drivetrain (Differentials, Driveshafts, Axles) Chassis: Suspension System (including ACE - Active Cornering Enhancement where applicable), Steering System, Brake System (ABS, EBD), Wheel Hubs and Bearings Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System (Exterior and Interior), Instrumentation, Audio System, Climate Control System, SRS (Airbag) System, Security System, Wiring Diagrams, Diagnostic Connectors (OBD-II) Body And Interior: Body Panel Repair, Doors, Windows, Sunroof, Seat Mechanisms, Interior Trim, HVAC System (including Air Conditioning), Body Sealing Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (oil, coolant, brake fluid, transmission fluid), Filter Replacements, Lubrication Points, Inspections Repair And Rebuild: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis and Replacement, Body Component Repair, Drivetrain Component Repair Diagnostics And Troubleshooting: Fault Finding Procedures, Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Electrical Circuit Diagnosis, Mechanical System Diagnosis Technical Data: Torque Specifications, Clearances, Component Measurements, Electrical Schematics, Diagnostic Specifications Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, detailed diagnostics) Diagnostics: Advanced diagnostics including ECU data, sensor readings, and system checks Illustrations: Illustrated with clear step-by-step instructions, zoomable illustrations, exploded views, detailed component breakdowns 📊 Manual Specifications File Format Format: PDF Readability: Can be opened with any PDF reader, printable File Size: Potentially large (up to 5GB), requires sufficient storage and internet connection Software Requirements: PDF Reader, Unzipping software (WinZip, WinRAR) Print Quality Quality: High-resolution, suitable for printing Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Td5 Engine Code: 15P (TD5) Td5 Displacement: 2.5 Liters (2498 cc) Td5 Configuration: Inline 5-cylinder, Turbocharged Diesel Td5 Power Output: 136 hp @ 4200 rpm Td5 Torque Output: 300 Nm (221 lb-ft) @ 1900 rpm Td5 Fuel System: Electronic Direct Injection (EDC) with Bosch VP44 Injection Pump Rover V8 40L Engine Code: 39D (4.0L V8) Displacement: 4.0 Liters (3950 cc) Configuration: 90-degree V8, Naturally Aspirated Power Output: Approx. 182 hp @ 4750 rpm Torque Output: Approx. 335 Nm (247 lb-ft) @ 2600 rpm Fuel System: Multi-Point Fuel Injection (MPFI) Rover V8 46L Engine Code: 46D (4.6L V8) Displacement: 4.6 Liters (4601 cc) Configuration: 90-degree V8, Naturally Aspirated Power Output: Approx. 212 hp @ 4750 rpm Torque Output: Approx. 400 Nm (295 lb-ft) @ 2600 rpm Fuel System: Multi-Point Fuel Injection (MPFI) 🔧 Transmission Standard Type: 5-speed Manual (R380 gearbox) or 4-speed Automatic (ZF 4HP22 EH gearbox) Optional Automatic Availability: Optional across all engine variants Features Drivetrain: Permanent Four-Wheel Drive with Center Differential Lock Transfer Case: High/Low Range Gearbox 📐 Dimensions Exterior Length: Approx. 4705 mm (185.2 in) Width: Approx. 1890 mm (74.4 in) Height: Approx. 1935 mm (76.2 in) Wheelbase: Approx. 2545 mm (100.2 in) Weights Curb Weight: Approx. 2100-2300 kg (4630-5070 lb) depending on engine and configuration Gross Vehicle Weight: Approx. 3000-3200 kg (6614-7055 lb) 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data for this specific era and model, but generally considered robust for its time. Key safety features were focused on structural integrity and driver aids. Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Electronic Brakeforce Distribution (EBD) Traction Control: Optional traction control system (TC) on some models Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Pre-tensioning Seatbelts 💡 Technology Features Infotainment Audio System: Original systems typically featured radio/cassette or CD players with multiple speakers. Later models may have had upgraded systems. Navigation: Optional GPS navigation systems were available on higher trim levels. Driver Assistance Cruise Control: Available on most models Parking Sensors: Rear parking sensors became available in later model years. Connectivity Auxiliary Input: Generally not present in original factory systems....
Suspension System (including ACE - Active Cornering Enhancement where applicable), Steering System, Brake System (ABS, EBD), Wheel Hubs and Bearings
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting System (Exterior and Interior), Instrumentation, Audio System, Climate Control System, SRS (Airbag) System, Security System, Wiring Diagrams, Diagnostic Connectors (OBD-II)
Body And Interior:
Body Panel Repair, Doors, Windows, Sunroof, Seat Mechanisms, Interior Trim, HVAC System (including Air Conditioning), Body Sealing
Permanent Four-Wheel Drive with Center Differential Lock
Transfer Case:
High/Low Range Gearbox
📐 Dimensions
Exterior
Length:
Approx. 4705 mm (185.2 in)
Width:
Approx. 1890 mm (74.4 in)
Height:
Approx. 1935 mm (76.2 in)
Wheelbase:
Approx. 2545 mm (100.2 in)
Weights
Curb Weight:
Approx. 2100-2300 kg (4630-5070 lb) depending on engine and configuration
Gross Vehicle Weight:
Approx. 3000-3200 kg (6614-7055 lb)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for this specific era and model, but generally considered robust for its time. Key safety features were focused on structural integrity and driver aids.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Electronic Brakeforce Distribution (EBD)
Traction Control:
Optional traction control system (TC) on some models
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Pre-tensioning Seatbelts
💡 Technology Features
Infotainment
Audio System:
Original systems typically featured radio/cassette or CD players with multiple speakers. Later models may have had upgraded systems.
Navigation:
Optional GPS navigation systems were available on higher trim levels.
Driver Assistance
Cruise Control:
Available on most models
Parking Sensors:
Rear parking sensors became available in later model years.
Connectivity
Auxiliary Input:
Generally not present in original factory systems. Aftermarket solutions are common.
Diagnostic Port:
OBD-II compliant port for engine and system diagnostics.
🔧 Maintenance
Service Intervals
Td5 Oil Change:
Every 10,000 miles or 12 months, whichever comes first
V8 Oil Change:
Every 6,000 miles or 12 months, whichever comes first
Td5 Fuel Filter:
Recommended every 20,000 miles or 24 months
Td5 Air Filter:
Recommended every 12,000 miles or 12 months, or more frequently in dusty conditions
Fluid Specifications
Engine Oil Td5:
API CD/CE/CF or ACEA B2/B3 rated, SAE 15W-40 or 10W-40
Engine Oil V8:
API SJ or ACEA A2/A3 rated, SAE 10W-40 or 10W-30 (check manual for specific viscosity based on climate)
Coolant:
Ethylene Glycol based, meeting LR Specification LR 800 (e.g., Shellbrook Antifreeze)
Brake Fluid:
DOT 4
Automatic Transmission Fluid:
ESSO LT 71141 or equivalent (for ZF 4HP22 EH)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (for R380 gearbox)
Known Issues
Td5 Common Problems:
Head Gasket failure (often due to overheating), Injector harness failure, Crankshaft position sensor issues, Turbocharger seals, BECM (Body Electrical Control Module) faults, SLOWS (Suspension Lock Out) faults
V8 Common Problems:
Cooling system leaks (thermostat housing, hoses), Head gasket issues (less common than TD5 but possible), Crankcase breather system issues, Camshaft and follower wear (on earlier versions), Drive shaft spline wear
Chassis Common Problems:
Active Cornering Enhancement (ACE) system leaks or pump failures, EAS (Electronic Air Suspension) compressor failure or air leaks, Differential pinion seal leaks, Rust on chassis and bodywork
📚 Vehicle History
Brand Heritage
Brand Focus:
Land Rover is renowned for its off-road capability, luxury, and exploration vehicles.
Model Evolution
Discovery Lineage:
The Discovery Series 2 succeeded the original Discovery (Series 1) and incorporated significant updates, including a more powerful engine range and improved electronic systems. It bridged the gap between the utilitarian original and the more refined Discovery 3.
Production
Production Years:
1998-2004
Manufacturing Location:
Solihull, United Kingdom
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
Consistently recognized for its class-leading off-road capability and G4 Challenge association.
Awards List:
While specific awards for this model year range are not prominently documented, the Discovery lineage is highly regarded in the SUV segment for its robustness and adventure credentials.